Optimized deep intelligent features for root cause analysis in industrial applications

In industrial systems, operational effectiveness and machine availability are improved through root cause analysis (RCA). Typically, RCA techniques encounter multiple challenges when dealing with complex, high-dimensional sensor and industrial control system data, which often struggle with scalability, interpretability, and real-time performance. To enhance the accuracy and efficiency of RCA, this research proposes a new system that incorporates improved deep, intelligent features derived from lean CNNs along with attentional architectures. Specifically, the proposed system extracts and ranks significant features in real time through an enhanced Armadillo MobileNet Prediction Framework (AMPF) The proposed approach is superior to popular methods, such as Genetic Algorithms, Gradient Boosting Machines, and Bayesian Networks, in terms of accuracy (96.21%), error rate (0.0379%), and F-score while maintaining resource efficiency on closed devices. Results indicate that smart feature optimization enhances the predictive ability of smart manufacturing systems and improves the clarity of the fault diagnosis system for industrial tools.

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Publication Details

Journal
Egyptian Informatics Journal
Published
2026-05-30
DOI
https://doi.org/10.1016/j.eij.2026.100992
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
Field-Weighted Citation Impact
0.00
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article

Optimized deep intelligent features for root cause analysis in industrial applications

Kiran Mannem, Venkata Muneendra Prasad Chintakayala, Venkata Satya Kaladhar Darbha
Egyptian Informatics Journal
Machine Fault Diagnosis Techniques
article

Optimized deep intelligent features for root cause analysis in industrial applications

Kiran Mannem, Venkata Muneendra Prasad Chintakayala, Venkata Satya Kaladhar Darbha
article en

Abstract

In industrial systems, operational effectiveness and machine availability are improved through root cause analysis (RCA). Typically, RCA techniques encounter multiple challenges when dealing with complex, high-dimensional sensor and industrial control system data, which often struggle with scalability, interpretability, and real-time performance. To enhance the accuracy and efficiency of RCA, this research proposes a new system that incorporates improved deep, intelligent features derived from lean CNNs along with attentional architectures. Specifically, the proposed system extracts and ranks significant features in real time through an enhanced Armadillo MobileNet Prediction Framework (AMPF) The proposed approach is superior to popular methods, such as Genetic Algorithms, Gradient Boosting Machines, and Bayesian Networks, in terms of accuracy (96.21%), error rate (0.0379%), and F-score while maintaining resource efficiency on closed devices. Results indicate that smart feature optimization enhances the predictive ability of smart manufacturing systems and improves the clarity of the fault diagnosis system for industrial tools.

Egyptian Informatics JournalVol. 34
Microsoft (United States) (US), Defence Electronics Research Laboratory (IN), Tata Consultancy Services (India) (IN)
Decent work and economic growth
Openalex Percentile: Top 6%
Machine Fault Diagnosis Techniques
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