Analysis of Mental Workload and Human Error in the Design of Wave Soldering Pallets

The design of wave soldering pallets (WSPs) for Printed Circuit Boards (PCBs) used in electronic devices is a laborious process for humans. This study aims to analyze mental workload and human error to recommend interventions that improve the design process. A hierarchical task analysis (HTA) decomposed the tasks, and the NASA Task Load Index (NASA-TLX) evaluated the mental workload. The systematic human error reduction and prediction approach (SHERPA) and the Human Error Calculator (HEC) were also applied. The creation of blueprint drawings has the highest probability of human error. Recommendations, such as modifying and standardizing information for drawings, were provided.

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Publication Details

Journal
Ergonomics in Design The Quarterly of Human Factors Applications
Published
2026-05-30
DOI
https://doi.org/10.1177/10648046261451905
Primary Topic
Human-Automation Interaction and Safety
Type
article
Field-Weighted Citation Impact
0.00
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article

Analysis of Mental Workload and Human Error in the Design of Wave Soldering Pallets

Manuel Alejandro Barajas Bustillos, Aide Aracely Maldonado-Macías, Uriel Mora-Claudio, Mónica Gabriela Gutiérrez-Hernández
Ergonomics in Design The Quarterly of Human Factors Applications
Human-Automation Interaction and Safety
article

Analysis of Mental Workload and Human Error in the Design of Wave Soldering Pallets

Manuel Alejandro Barajas Bustillos, Aide Aracely Maldonado-Macías, Uriel Mora-Claudio, Mónica Gabriela Gutiérrez-Hernández
article en

Abstract

The design of wave soldering pallets (WSPs) for Printed Circuit Boards (PCBs) used in electronic devices is a laborious process for humans. This study aims to analyze mental workload and human error to recommend interventions that improve the design process. A hierarchical task analysis (HTA) decomposed the tasks, and the NASA Task Load Index (NASA-TLX) evaluated the mental workload. The systematic human error reduction and prediction approach (SHERPA) and the Human Error Calculator (HEC) were also applied. The creation of blueprint drawings has the highest probability of human error. Recommendations, such as modifying and standardizing information for drawings, were provided.

Ergonomics in Design The Quarterly of Human Factors Applications
Openalex Percentile: Top 4%
Human-Automation Interaction and Safety
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