Experimental Design and Implementation of Vision-Based Sorting Using SCARA Robotic Arms

Conventional industrial manipulators are often costly and come with steep learning curves, which limits their scalability in hands-on robotics education. This paper presents a compact and modular vision-guided sorting platform based on a 4-DOF SCARA robot, designed for rapid assembly, reconfiguration, and beginner-friendly deployment in laboratory courses. A collaborative visual perception strategy is proposed, which introduces a lightweight YOLOv8 algorithm for robust material category recognition, while HSV-based color segmentation and Hough circle localization are utilized to extract sub-pixel centroid features. The pixel measurements are mapped to the robot base frame through an integrated nine-point hand–eye calibration model, and joint commands are generated via a joint-space quintic polynomial interpolation algorithm to ensure continuity and avoid kinematic singularities. The overall system adopts a hierarchical architecture in which the vision host communicates target commands to a motion controller via TCP/IP, while joint actuators are driven through a CAN bus. Feasibility is first verified in a Webots digital prototype with synchronized conveyor and manipulator control, and is then validated on a physical platform equipped with a compliant TPU-based soft gripper to improve grasp tolerance under localization noise. Experiments demonstrate that the system achieves an average recognition accuracy of 98.1% and a mean positioning error of 0.189 mm. The proposed platform provides an extensible testbed for teaching kinematics, perception-to-control integration, and modular robotic system development.