Investigation of Thermal Runaway Propagation Behavior of 280 Ah LiFePO4 Battery and Pack Under Overheating Conditions

The extensive utilization of LiFePO4 (LFP) batteries in energy storage facilities has been impeded by the inherent property of thermal runaway (TR). This study examines the TR propagation characteristics of 280 Ah LFP batteries and their module through the application of dual-side heating to trigger TR. Experimental investigations on single battery TR reveal that the timing and temperature at which the battery safety valve opens exhibit stochastic behavior. Moreover, a correlation is observed between the time required for the safety valve to open and the average surface temperature of the battery, with longer durations corresponding to higher temperatures. Surface temperature variations in batteries manifest in three primary phenomena: temperature decline, abrupt temperature spikes, and peak temperatures. In TR experiments involving packs, it is depicted that temperature signals can detect internal development processes earlier than smoke signals when TR initiates within the module. Heat transfer within batteries of the same sub-module primarily occurs through conduction, exhibiting an average heat transfer fraction of 25.8%. These findings hold significant implications for enhancing early detection systems for TR in both batteries and modules.

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Publication Details

Journal
Batteries
Published
2026-05-29
DOI
https://doi.org/10.3390/batteries12060195
Primary Topic
Advanced Battery Technologies Research
Type
article
Field-Weighted Citation Impact
0.00

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article

Investigation of Thermal Runaway Propagation Behavior of 280 Ah LiFePO4 Battery and Pack Under Overheating Conditions

Kai Cao, Xu Wu, Hao Zheng, Ye Lu et al.
Batteries
Advanced Battery Technologies Research
article

Investigation of Thermal Runaway Propagation Behavior of 280 Ah LiFePO4 Battery and Pack Under Overheating Conditions

Kai Cao, Xu Wu, Hao Zheng, Ye Lu, Yuqi Ding
article en

Abstract

The extensive utilization of LiFePO4 (LFP) batteries in energy storage facilities has been impeded by the inherent property of thermal runaway (TR). This study examines the TR propagation characteristics of 280 Ah LFP batteries and their module through the application of dual-side heating to trigger TR. Experimental investigations on single battery TR reveal that the timing and temperature at which the battery safety valve opens exhibit stochastic behavior. Moreover, a correlation is observed between the time required for the safety valve to open and the average surface temperature of the battery, with longer durations corresponding to higher temperatures. Surface temperature variations in batteries manifest in three primary phenomena: temperature decline, abrupt temperature spikes, and peak temperatures. In TR experiments involving packs, it is depicted that temperature signals can detect internal development processes earlier than smoke signals when TR initiates within the module. Heat transfer within batteries of the same sub-module primarily occurs through conduction, exhibiting an average heat transfer fraction of 25.8%. These findings hold significant implications for enhancing early detection systems for TR in both batteries and modules.

BatteriesVol. 12(6)
China Special Equipment Inspection and Research Institute (CN), Chongqing University of Technology (CN), Northeast Petroleum University (CN)
National Natural Science Foundation of China
Affordable and clean energy
Openalex Percentile: Top 8%
Advanced Battery Technologies Research
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