Robust, Thermo-Malleable, and Closed-Loop Recyclable Mulberry Paper/Polyimine Composite Films Enabled by Dynamic Covalent Interpenetrating Networks

The persistence of petrochemical plastics necessitates high-performance and recyclable alternatives, yet balancing mechanical robustness with component-level closed-loop recovery remains challenging for biomass-based plastic-replacement films. Here, a high-performance, thermo-malleable, and closed-loop recyclable composite film is constructed by integrating a highly crystalline enzyme-treated mulberry paper (Enzyme-MP) fiber network with an in situ formed polyimine (PI) vitrimer network via capillary-assisted infiltration. This process induces densification and extensive interfacial hydrogen bonding, forming a confined interpenetrating architecture that enhances stress transfer and restricts chain mobility. As a result, the composite film achieves a tensile strength of 70.3 MPa and a Young’s modulus of 2.37 GPa, together with excellent thermomechanical stability over a broad temperature range. The dynamic imine exchange enables thermo-malleability, allowing seamless self-welding and thickness-scalable lamination at 120 °C. The dense structure also acts as an effective barrier, reducing water uptake to 14.3% and providing resistance to various organic solvents. Furthermore, full-component closed-loop recycling is realized via room-temperature transimination, enabling selective depolymerization of the matrix while preserving the crystalline cellulose fiber network. This work demonstrates a viable strategy to integrate high-strength film performance, processability, and chemical recyclability in biomass-based composite films, while providing a basis for future cradle-to-cradle material circulation in recyclable plastic-replacement films.

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Publication Details

Journal
Materials
Published
2026-05-29
DOI
https://doi.org/10.3390/ma19112310
Primary Topic
Advanced Cellulose Research Studies
Type
article
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article

Robust, Thermo-Malleable, and Closed-Loop Recyclable Mulberry Paper/Polyimine Composite Films Enabled by Dynamic Covalent Interpenetrating Networks

Xiaodong Li, Ling Liang, Yongguang Huang, Feng Liu et al.
Materials
Advanced Cellulose Research Studies
article

Robust, Thermo-Malleable, and Closed-Loop Recyclable Mulberry Paper/Polyimine Composite Films Enabled by Dynamic Covalent Interpenetrating Networks

Xiaodong Li, Ling Liang, Yongguang Huang, Feng Liu, Hongfang Lai, Lin Fan, Peipei Cheng, Chengyu Wang, Dexiu Min, Yisheng Liao, Guocui Qi, Hao Huang
article en

Abstract

The persistence of petrochemical plastics necessitates high-performance and recyclable alternatives, yet balancing mechanical robustness with component-level closed-loop recovery remains challenging for biomass-based plastic-replacement films. Here, a high-performance, thermo-malleable, and closed-loop recyclable composite film is constructed by integrating a highly crystalline enzyme-treated mulberry paper (Enzyme-MP) fiber network with an in situ formed polyimine (PI) vitrimer network via capillary-assisted infiltration. This process induces densification and extensive interfacial hydrogen bonding, forming a confined interpenetrating architecture that enhances stress transfer and restricts chain mobility. As a result, the composite film achieves a tensile strength of 70.3 MPa and a Young’s modulus of 2.37 GPa, together with excellent thermomechanical stability over a broad temperature range. The dynamic imine exchange enables thermo-malleability, allowing seamless self-welding and thickness-scalable lamination at 120 °C. The dense structure also acts as an effective barrier, reducing water uptake to 14.3% and providing resistance to various organic solvents. Furthermore, full-component closed-loop recycling is realized via room-temperature transimination, enabling selective depolymerization of the matrix while preserving the crystalline cellulose fiber network. This work demonstrates a viable strategy to integrate high-strength film performance, processability, and chemical recyclability in biomass-based composite films, while providing a basis for future cradle-to-cradle material circulation in recyclable plastic-replacement films.

MaterialsVol. 19(11)
Guangxi University (CN), Linyi University (CN), Luye Pharma (China) (CN), Hechi University (CN), Northeast Forestry University (CN)
Openalex Percentile: Top 11%
Advanced Cellulose Research Studies
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