Dissolution Processes of PFSA Polymers via Mixed Solvents and Their Effects on Structural, Morphological and Electrochemical Activity

Proton exchange membrane fuel cells (PEMFCs) exhibit high energy efficiency and rapid load response, but challenges are faced in membrane fabrication, including the need for renewable resources and cost-effective, non-toxic solvents. This study analyzes the morphological and structural properties of perfluorosulfonic acid (PFSA) ionomer membranes, FS-930 and F-14100, after the dissolution of membranes via ratios of 50:50, 80:20, and 20:80 by volume of dimethyl sulfoxide (DMSO) and water. Bode plot analysis indicates that membranes rich in DMSO show lower frequency phase angle peaks, suggesting better segmental motion and ionic conductivity. Additionally, higher DMSO content correlates with broader FTIR peaks, reflecting enhanced solute–solvent interactions. The untreated FS-930 membrane demonstrates significant intensity peaks linked to semi-crystalline domains, indicating strong baseline conductivity. SEM analysis revealed surface roughness variations in FS-930 linked to different water-to-DMSO volume ratios. DMSO-rich mixtures produced dense, hydrophobic PFSA membrane structures, whereas water-rich mixtures increased water uptake and ionic conductivity. Fumapem F-14100 showed superior hydration and proton conductivity compared to FS-930 because it contains more sulfonic acid groups. These findings are critical to understanding how membrane properties relate to solvent composition, aiding in the optimization of membrane fabrication for better performance and durability in fuel cells.