Flow-Assisted Corrosion and Nondestructive Testing of Multi-Medium Transmission Pipelines: A Review

The aim of this review is to clarify the mechanism and influencing factors of flow-assisted corrosion in multi-medium transmission pipelines for pipeline safety management, along with the progress in nondestructive testing in this vein. Such pipelines undergo severe flow-assisted corrosion under multiphase-flow, high-temperature, high-pressure, and complex chemical conditions, threatening structural integrity and operational safety. This study summarizes the dominating roles of aqueous wetting, mass transfer, and flow-induced shear stress in corrosion evolution and analyzes the coupling effects of hydrodynamics, medium chemistry, and material properties on corrosion deterioration. The applicational advantages and limitations of ultrasonic guided-wave, magnetic flux leakage, and eddy current testing in corrosion detection are systematically concluded. Future development trends combining artificial intelligence, machine learning, and digital twins are projected, providing a reference for intelligent detection and full-life-cycle integrity management of transmission pipelines.

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Publication Details

Journal
Materials
Published
2026-05-27
DOI
https://doi.org/10.3390/ma19112272
Primary Topic
Erosion and Abrasive Machining
Type
article
Field-Weighted Citation Impact
0.00

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article

Flow-Assisted Corrosion and Nondestructive Testing of Multi-Medium Transmission Pipelines: A Review

Fangchao Kang, Gaoshen Cai, Shuqian Shen, Boran Cui et al.
Materials
Erosion and Abrasive Machining
article

Flow-Assisted Corrosion and Nondestructive Testing of Multi-Medium Transmission Pipelines: A Review

Fangchao Kang, Gaoshen Cai, Shuqian Shen, Boran Cui, Guangwei He, Haozhe Jin
article en

Abstract

The aim of this review is to clarify the mechanism and influencing factors of flow-assisted corrosion in multi-medium transmission pipelines for pipeline safety management, along with the progress in nondestructive testing in this vein. Such pipelines undergo severe flow-assisted corrosion under multiphase-flow, high-temperature, high-pressure, and complex chemical conditions, threatening structural integrity and operational safety. This study summarizes the dominating roles of aqueous wetting, mass transfer, and flow-induced shear stress in corrosion evolution and analyzes the coupling effects of hydrodynamics, medium chemistry, and material properties on corrosion deterioration. The applicational advantages and limitations of ultrasonic guided-wave, magnetic flux leakage, and eddy current testing in corrosion detection are systematically concluded. Future development trends combining artificial intelligence, machine learning, and digital twins are projected, providing a reference for intelligent detection and full-life-cycle integrity management of transmission pipelines.

MaterialsVol. 19(11)
Zhejiang Sci-Tech University (CN), Guangdong University of Petrochemical Technology (CN)
National Natural Science Foundation of China
Responsible consumption and production
Openalex Percentile: Top 6%
Erosion and Abrasive Machining
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