Research on Oil-Filled Current Transformer Defect Diagnosis Technology Based on AI-Empowered Digital Twin

Oil-filled current transformers are crucial in high-voltage substations, directly affecting grid safety and reliability. Traditional defect diagnosis methods often show low accuracy and limited monitoring coverage, failing to meet operation and maintenance requirements. This paper proposes an AI-empowered digital twin-based defect diagnosis method that addresses typical issues like oil leakage, insulation damage, and moisture ingress by extracting relevant characteristic parameters to create an evaluation index system. A digital twin model integrates winding, core, and thermal flow characteristics, enabling real-time acquisition of operation parameters and precise mapping between physical and virtual transformers. A dual-model AI framework using Extreme Gradient Boosting (XGBoost) and Support Vector Machine (SVM) is introduced for intelligent defect identification and early defect prediction through multi-source data fusion. Finally, a corresponding diagnostic system is developed and verified using actual operation data from a 220 kV substation in Liaoning Province. The results show that the proposed method enables the online monitoring of multiple operating parameters, and the dual-model framework exhibits higher diagnostic accuracy and faster computation speed compared with Convolutional Neural Networks (CNN) and Recurrent Neural Networks (RNN), providing effective support for intelligent condition-based maintenance of current transformers.

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Publication Details

Journal
Electronics
Published
2026-05-27
DOI
https://doi.org/10.3390/electronics15112323
Primary Topic
Power Transformer Diagnostics and Insulation
Type
article
Field-Weighted Citation Impact
0.00
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Research on Oil-Filled Current Transformer Defect Diagnosis Technology Based on AI-Empowered Digital Twin

Dantian Zhong, Duxin Sun, Na Zheng, Lie Ma et al.
Electronics
Power Transformer Diagnostics and Insulation
article

Research on Oil-Filled Current Transformer Defect Diagnosis Technology Based on AI-Empowered Digital Twin

Dantian Zhong, Duxin Sun, Na Zheng, Lie Ma, Yang Gao
article en

Abstract

Oil-filled current transformers are crucial in high-voltage substations, directly affecting grid safety and reliability. Traditional defect diagnosis methods often show low accuracy and limited monitoring coverage, failing to meet operation and maintenance requirements. This paper proposes an AI-empowered digital twin-based defect diagnosis method that addresses typical issues like oil leakage, insulation damage, and moisture ingress by extracting relevant characteristic parameters to create an evaluation index system. A digital twin model integrates winding, core, and thermal flow characteristics, enabling real-time acquisition of operation parameters and precise mapping between physical and virtual transformers. A dual-model AI framework using Extreme Gradient Boosting (XGBoost) and Support Vector Machine (SVM) is introduced for intelligent defect identification and early defect prediction through multi-source data fusion. Finally, a corresponding diagnostic system is developed and verified using actual operation data from a 220 kV substation in Liaoning Province. The results show that the proposed method enables the online monitoring of multiple operating parameters, and the dual-model framework exhibits higher diagnostic accuracy and faster computation speed compared with Convolutional Neural Networks (CNN) and Recurrent Neural Networks (RNN), providing effective support for intelligent condition-based maintenance of current transformers.

ElectronicsVol. 15(11)
Shenyang Institute of Engineering (CN)
Affordable and clean energy
Openalex Percentile: Top 9%
Power Transformer Diagnostics and Insulation
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