Decontamination of Chloride Salt Solvent from Spent Chloride Salt Fuel and Pyro–Electrometallurgical Processing Salt for Recycling—A Review

Alkaline and alkaline earth metal chloride salts are used in molten chloride fast reactors (MCFRs) and pyro–electrometallurgical (or –electrochemical) recovering of uranium and transuranic elements (PERUT) from spent nuclear fuel. Reprocessing of MCFR spent fuel with the PERUT process, after recovery of U and transuranic elements (Np, Pu, Am, Cm), results in a chloride salt solvent waste stream containing fission and activation product chlorides. Recycling the chloride salt solvent by separation of fission and light element activation products (FPs and LEAPs) is highly desired because of the low chloride loading in the available glass and ceramic waste forms. This paper reviews the status of chloride salt waste management, chloride salt recycling studies, and potential FP and LEAP chlorides sequestration approaches. The chloride salt solvent recycling studies are represented by chemical precipitation of rare earth (RE) fission product chlorides with carbonate, O2 gas and phosphate in LiCl and eutectic LiCl-KCl salt solvent, which is then followed by separation of Cs and Sr with distillation or crystallization. More than 99% removal efficiencies are attained for RE FP chlorides, and distillation removes more than 99% of Sr and Ba from the salt solvent. Volatile species released from the operation of MCFRs need to be sequestered. Minor chlorides species, such as SnCl3, FeCl3, CrCl3, and ZrCl2, will be present in the waste stream, and the separation of these species will be required for salt solvent recycling. Bromine and iodine can form bromides and iodides with metal elements such as alkaline and alkaline earth metal elements, which behave chemically similarly to their chloride counterparts. The presence of these compounds in the salt solvent waste may complexify the recycling process, for which more experimental studies are required.

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Publication Details

Journal
Journal of Nuclear Engineering
Published
2026-05-27
DOI
https://doi.org/10.3390/jne7020038
Primary Topic
Molten salt chemistry and electrochemical processes
Type
article
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article

Decontamination of Chloride Salt Solvent from Spent Chloride Salt Fuel and Pyro–Electrometallurgical Processing Salt for Recycling—A Review

Sikun George Xu
Journal of Nuclear Engineering
Molten salt chemistry and electrochemical processes
article

Decontamination of Chloride Salt Solvent from Spent Chloride Salt Fuel and Pyro–Electrometallurgical Processing Salt for Recycling—A Review

Sikun George Xu
article en

Abstract

Alkaline and alkaline earth metal chloride salts are used in molten chloride fast reactors (MCFRs) and pyro–electrometallurgical (or –electrochemical) recovering of uranium and transuranic elements (PERUT) from spent nuclear fuel. Reprocessing of MCFR spent fuel with the PERUT process, after recovery of U and transuranic elements (Np, Pu, Am, Cm), results in a chloride salt solvent waste stream containing fission and activation product chlorides. Recycling the chloride salt solvent by separation of fission and light element activation products (FPs and LEAPs) is highly desired because of the low chloride loading in the available glass and ceramic waste forms. This paper reviews the status of chloride salt waste management, chloride salt recycling studies, and potential FP and LEAP chlorides sequestration approaches. The chloride salt solvent recycling studies are represented by chemical precipitation of rare earth (RE) fission product chlorides with carbonate, O2 gas and phosphate in LiCl and eutectic LiCl-KCl salt solvent, which is then followed by separation of Cs and Sr with distillation or crystallization. More than 99% removal efficiencies are attained for RE FP chlorides, and distillation removes more than 99% of Sr and Ba from the salt solvent. Volatile species released from the operation of MCFRs need to be sequestered. Minor chlorides species, such as SnCl3, FeCl3, CrCl3, and ZrCl2, will be present in the waste stream, and the separation of these species will be required for salt solvent recycling. Bromine and iodine can form bromides and iodides with metal elements such as alkaline and alkaline earth metal elements, which behave chemically similarly to their chloride counterparts. The presence of these compounds in the salt solvent waste may complexify the recycling process, for which more experimental studies are required.

Journal of Nuclear EngineeringVol. 7(2)
Canadian Nuclear Laboratories (CA)
Clean water and sanitation
Openalex Percentile: Top 11%
Molten salt chemistry and electrochemical processes
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