Systematic Investigation of a Safer Polyacrylamide Gel Synthesis for MgO Nanoparticles with Tailored Properties

Magnesium oxide (MgO) nanoparticles, recognized for their versatile applications from catalysis to biomedicine, require synthesis methods that offer precise control over their properties while ensuring safety and scalability. This study explores a safer, industrially viable adaptation of the polyacrylamide gel synthesis route by utilizing magnesium sulfate (MgSO4) instead of conventional nitrates to mitigate explosion risks during calcination. A systematic study was conducted to evaluate the influence of key synthesis parameters, such as crosslinker ratio, initiator concentration, precursor loading, calcination conditions (including temperature, time, and heating rate), pH, and the use of chelating agents (EDTA and citric acid), on the purity, morphology, size distribution, and colloidal stability of the synthesized MgO nanoparticles. Characterization via X-ray spectroscopy XRF and XRD, acoustic spectroscopy, nitrogen physisorption (BET), electronic microscopy SEM and TEM and dispersion stability analysis revealed that polymeric cell volume (controlled by crosslinker and initiator) significantly influences size distribution, while chelating agents in alkaline environments drastically reduce particle size to ~20 nm and alter morphology to platelets (EDTA) or polygonal shapes (citric acid). Crucially, a low heating rate (2.5 °C/min) was found to yield smaller particles (~30 nm) and higher purity. This work provides a comprehensive blueprint for the tailored, safe, and scalable synthesis of MgO nanoparticles with targeted properties for specific technological applications.