UDHF-SMERO: a unified deep hybrid framework for co-evolutionary smart material design and energy-adaptive structural optimizations

To meet rapidly growing demands for multifunctional smart materials with dynamic energy-responsive capabilities, a unified modeling framework must integrate material design, structural optimization, and real-time adaptability. Existing methodologies tend to be disparate, thus separating topology optimization, inverse design, and structural analysis. A result of this fragmentation is inefficiency, nonoptimal performance under dynamic conditions, and limited adaptiveness to real-world uncertainties. This research proposes the Unified Deep Hybrid Analytical Framework for Smart Material Design and Energy-Responsive Structural Optimization (UDHF-SMERO) to fill these gaps. In under five tightly coupled stages of processing, each stage will focus on an engineered aspect of the design-to-deployment pipeline. The first region is Co-Evolutionary Physics Informed Graph Transformers (Co-PIGT), which model the concurrent co-learning of the patterning material cores and energy-dissipation pathways while guided by the physics Informed loss functions. The output is optimally attained graphs and generated spatio-temporal energy paths with R2> 0.95 and dissipation error < 3%. The next In line engages the Inverse Design GAN with Physics-Regularized Agents (IDG-PRA), which generates physically realizable microstructures and thermomechanical regimes using GAN-based sampling constrained by stress and thermal fields achieving inverse accuracy > 92% and compliance error < 5%. The third stage offers the Adaptive Dual-Regime Structural Transformer (ADReST) to capture static and dynamic load responses, resulting in natural frequency prediction errors < 2.5%. The fourth module, Quantum Elastic Potential Mapper with Latent Annealing (QEPM-LA), develops an elastic meta-stability and probabilistic failure zone model encoded using quantum Inspired encodings, achieving > 88% failure localization accuracy sets. Finally, the Contextual Deep Reinforcement Design Integrator (CDRDI) enables real-time policy updates from sensor feedback, achieving convergence in under 100 episodes and maintaining ≥ 95% adaptive performance. In the end, this holistic pipeline will link the design to prediction and adaptation, giving rise to the creation of next-generation smart structures, which boast superior resilience, tunability, and efficiency, irrespective of uncertain operational regimes.

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Publication Details

Journal
Journal of Building Pathology and Rehabilitation
Published
2026-05-23
DOI
https://doi.org/10.1007/s41024-026-00833-7
Primary Topic
Topology Optimization in Engineering
Type
article
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article

UDHF-SMERO: a unified deep hybrid framework for co-evolutionary smart material design and energy-adaptive structural optimizations

M. P. Bhorkar, Buddharatna J. Godboley, Prashant B. Pande, Amar Jain et al.
Journal of Building Pathology and Rehabilitation
Topology Optimization in Engineering
article

UDHF-SMERO: a unified deep hybrid framework for co-evolutionary smart material design and energy-adaptive structural optimizations

M. P. Bhorkar, Buddharatna J. Godboley, Prashant B. Pande, Amar Jain, Rajesh M. Bhagat, Hemant V. Hajare, Rajesh M. Dhoble
article en

Abstract

To meet rapidly growing demands for multifunctional smart materials with dynamic energy-responsive capabilities, a unified modeling framework must integrate material design, structural optimization, and real-time adaptability. Existing methodologies tend to be disparate, thus separating topology optimization, inverse design, and structural analysis. A result of this fragmentation is inefficiency, nonoptimal performance under dynamic conditions, and limited adaptiveness to real-world uncertainties. This research proposes the Unified Deep Hybrid Analytical Framework for Smart Material Design and Energy-Responsive Structural Optimization (UDHF-SMERO) to fill these gaps. In under five tightly coupled stages of processing, each stage will focus on an engineered aspect of the design-to-deployment pipeline. The first region is Co-Evolutionary Physics Informed Graph Transformers (Co-PIGT), which model the concurrent co-learning of the patterning material cores and energy-dissipation pathways while guided by the physics Informed loss functions. The output is optimally attained graphs and generated spatio-temporal energy paths with R2> 0.95 and dissipation error < 3%. The next In line engages the Inverse Design GAN with Physics-Regularized Agents (IDG-PRA), which generates physically realizable microstructures and thermomechanical regimes using GAN-based sampling constrained by stress and thermal fields achieving inverse accuracy > 92% and compliance error < 5%. The third stage offers the Adaptive Dual-Regime Structural Transformer (ADReST) to capture static and dynamic load responses, resulting in natural frequency prediction errors < 2.5%. The fourth module, Quantum Elastic Potential Mapper with Latent Annealing (QEPM-LA), develops an elastic meta-stability and probabilistic failure zone model encoded using quantum Inspired encodings, achieving > 88% failure localization accuracy sets. Finally, the Contextual Deep Reinforcement Design Integrator (CDRDI) enables real-time policy updates from sensor feedback, achieving convergence in under 100 episodes and maintaining ≥ 95% adaptive performance. In the end, this holistic pipeline will link the design to prediction and adaptation, giving rise to the creation of next-generation smart structures, which boast superior resilience, tunability, and efficiency, irrespective of uncertain operational regimes.

Journal of Building Pathology and RehabilitationVol. 11(3)
St. John's College of Nursing (US), Nagpur Institute of Technology (IN), Symbiosis International University (IN), Yashwantrao Chavan Maharashtra Open University (IN), Raisoni Group of Institutions (IN)
Affordable and clean energy
Openalex Percentile: Top 8%
Topology Optimization in Engineering
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