Experimental Investigations into the Failure Modes of Different Formats of Lithium-Ion Cells and the Potential Impact on Building Materials

Lithium-ion battery (LIB) cells are available in various sizes, formats, and chemistries. Should a LIB be exposed to conditions outside its operating parameters, each variation affects the cell failure mechanisms and any resultant fire dynamic. Battery fires can be dynamic events that differ significantly from those solid-, liquid- or gas-based fire curves often used in standard building material fire resistance tests. This preliminary research aimed to investigate how standard building materials, sometimes used as a compartment fire envelope, such as gypsum plasterboard, react when exposed to a dynamic battery fire. The research explored batteries that produced jet fires, could act as projectiles, or produced overpressures when they failed. The results showed that cylindrical cells can travel at significant speeds and distances due to expulsing the cell’s contents through the cell’s vent or ejected end cap. These cells were shown to be capable of piercing plasterboard and remain hot enough to present a fire risk where they fall on the far side of the plasterboard. It was also found that the overpressures produced by failing prismatic cells affected the structural integrity of some building materials. The results show a need for further research into the effectiveness of standard building fire controls when exposed to LIB fires.