A Novel Hybrid Stacking Ensemble Classifier for the LegUp Robot Used in Lower Limb Rehabilitation

Robust exercise recognition is essential for robot-assisted lower-limb rehabilitation, where misclassifications of sensor-derived movements can degrade therapy execution and supervision. This study proposes a novel hybrid weighted stacking ensemble to increase the efficiency of the intelligent module of the LegUp parallel robotic system for lower limb rehabilitation. The approach combines a Residual Multilayer Perceptron (ResMLP) and an optimized Kernel Extreme Learning Machine (KELM), where model hyperparameters are tuned using Optuna and the base-model probability outputs are fused through optimized weighting and a meta-learner. Experiments were conducted on a five-class dataset built from nine IMU orientation features acquired from three sensors placed on the healthy limb. Four meta-learners were evaluated (Logistic Regression, Random Forest, Gradient Boosting, and AdaBoost), with AdaBoost providing the best overall performance. To further assess the robustness and generalization capability of the proposed approach, a 5-fold cross-validation procedure was performed for the ResMLP, KELM, and the hybrid ensemble models. The proposed stacking hybrid ensemble consistently surpassed the performance of the strongest individual classifiers as well as the original LegUp Multilayer Perceptron model. These results indicate that combining residual learning with kernel-based classification in a weighted stacking framework yields a stable and high-performing solution for multi-class rehabilitation exercise recognition.