Strain-invariant spoof plasmonic metafabric enabled by single-fiber buckling embroidery

Radio frequency interconnects integrated into textile substrates are indispensable for high-throughput data transmission in continuous on-body monitoring and real-time personalized interventions. However, prevailing printed electronic architecture suffers from mechanical rigidity and performance instability, which compromises their reliability under complex deformations inherent to human motion. Here, we report a single-fiber buckling embroidered metafabric (SBEM) that supports spoof surface plasmonic polariton at microwave frequencies. By exploiting kirigami-inspired topological transformation and periodic buckling of a single conductive fiber, the embroidered metafabric attains robust mechanical flexibility while maintaining its highly-squeezed surface modes. Compared with conventional printed electronic textiles, the SBEM exhibits markedly superior mechanical resilience and electromagnetic (EM) stability under large deformation, ensuring reliable signal transmission across a wireless body-area sensing network. Moreover, to ensure reliable EM performance under mechanical stretching, the dispersion relations governed by the geometric parameters of the metafabric unit cell are engineered to maintain a stable operational band of signal transmission. The SBEM retains 90.3% of its transmitted power after 1000 stretch-release cycles at 10% strain, and maintains 80.5% and 88.1% of its transmitted power even under 180° twisting and 40 mm-radius bending, respectively. We further validate the potential of the SBEM for underwater radio frequency sensing. This work offers a mechanically reconfigurable and electromagnetically robust spoof surface plasmonic polariton metafabric platform for next-generation wireless body-area sensing and wearable elastronics.

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Publication Details

Journal
npj Flexible Electronics
Published
2026-05-21
DOI
https://doi.org/10.1038/s41528-026-00594-w
Primary Topic
Advanced Fiber Optic Sensors
Type
article
Field-Weighted Citation Impact
0.00

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article

Strain-invariant spoof plasmonic metafabric enabled by single-fiber buckling embroidery

Xiaonan Hui, Chenming Li, Liqiao Jing, Fei Gao et al.
npj Flexible Electronics
Advanced Fiber Optic Sensors
article

Strain-invariant spoof plasmonic metafabric enabled by single-fiber buckling embroidery

Xiaonan Hui, Chenming Li, Liqiao Jing, Fei Gao, Junyu Zhu, Li, Ying Chun, 1972-, Zuojia Wang, Erping Li, Xincheng Yao, Hongsheng Chen
article en

Abstract

Radio frequency interconnects integrated into textile substrates are indispensable for high-throughput data transmission in continuous on-body monitoring and real-time personalized interventions. However, prevailing printed electronic architecture suffers from mechanical rigidity and performance instability, which compromises their reliability under complex deformations inherent to human motion. Here, we report a single-fiber buckling embroidered metafabric (SBEM) that supports spoof surface plasmonic polariton at microwave frequencies. By exploiting kirigami-inspired topological transformation and periodic buckling of a single conductive fiber, the embroidered metafabric attains robust mechanical flexibility while maintaining its highly-squeezed surface modes. Compared with conventional printed electronic textiles, the SBEM exhibits markedly superior mechanical resilience and electromagnetic (EM) stability under large deformation, ensuring reliable signal transmission across a wireless body-area sensing network. Moreover, to ensure reliable EM performance under mechanical stretching, the dispersion relations governed by the geometric parameters of the metafabric unit cell are engineered to maintain a stable operational band of signal transmission. The SBEM retains 90.3% of its transmitted power after 1000 stretch-release cycles at 10% strain, and maintains 80.5% and 88.1% of its transmitted power even under 180° twisting and 40 mm-radius bending, respectively. We further validate the potential of the SBEM for underwater radio frequency sensing. This work offers a mechanically reconfigurable and electromagnetically robust spoof surface plasmonic polariton metafabric platform for next-generation wireless body-area sensing and wearable elastronics.

npj Flexible Electronics
Zhejiang Lab (CN), Zhejiang University (CN)
National Natural Science Foundation of China, Natural Science Foundation of Zhejiang Province
Openalex Percentile: Top 10%
Advanced Fiber Optic Sensors
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