Data-driven EMPC with contractive constraint for multi-mode flexible production

This work proposes a decision-making strategy leveraging the data-driven economic model predictive control (EMPC) for multi-mode flexible production. The flexible production process is first modeled as an unknown nonlinear system and subsequently transformed into an equivalent linear representation using the dynamic linearization method. A data-driven state observer and parameter estimator are jointly designed to estimate the system states and model parameters. Then, a composite optimization objective involving energy consumption and control performance is integrated into the EMPC framework. Notably, a contraction-stability constraint is constructed leveraging an auxiliary controller, which enforces the data-driven EMPC to drive the system states into the stable range. Finally, through a thread-tapping process, results indicate that the energy consumption of EMPC is lower than that of model-free adaptive predictive control in both noisy and non-noisy scenarios. A comparative and analytical study has also been carried out on the selection of the optimization horizon, aiming to identify the appropriate optimization horizon of the production process.

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Publication Details

Journal
Transactions of the Institute of Measurement and Control
Published
2026-05-19
DOI
https://doi.org/10.1177/01423312261447927
Primary Topic
Advanced Control Systems Optimization
Type
article
Field-Weighted Citation Impact
0.00

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article

Data-driven EMPC with contractive constraint for multi-mode flexible production

Transactions of the Institute of Measurement and Control
Advanced Control Systems Optimization
article

Data-driven EMPC with contractive constraint for multi-mode flexible production

article en

Abstract

This work proposes a decision-making strategy leveraging the data-driven economic model predictive control (EMPC) for multi-mode flexible production. The flexible production process is first modeled as an unknown nonlinear system and subsequently transformed into an equivalent linear representation using the dynamic linearization method. A data-driven state observer and parameter estimator are jointly designed to estimate the system states and model parameters. Then, a composite optimization objective involving energy consumption and control performance is integrated into the EMPC framework. Notably, a contraction-stability constraint is constructed leveraging an auxiliary controller, which enforces the data-driven EMPC to drive the system states into the stable range. Finally, through a thread-tapping process, results indicate that the energy consumption of EMPC is lower than that of model-free adaptive predictive control in both noisy and non-noisy scenarios. A comparative and analytical study has also been carried out on the selection of the optimization horizon, aiming to identify the appropriate optimization horizon of the production process.

Transactions of the Institute of Measurement and Control
Ministry of Education of the People's Republic of China (CN), Shanghai Jiao Tong University (CN), Ministry of Education (CL), PATH To Reading (US)
National Natural Science Foundation of China, National Key Research and Development Program of China
Affordable and clean energy
Openalex Percentile: Top 5%
Advanced Control Systems Optimization
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