CFD Analysis and Performance Evaluation of an Interlocked (Negative-Gap) Savonius Dual-Rotor Configuration

This study investigates whether aerodynamic interaction effects in an interlocked (negative-gap) counter-rotating dual Savonius rotor configuration can improve the efficiency of drag-based vertical-axis wind turbines in urban wind conditions. Two-dimensional Computational Fluid Dynamics (CFD) simulations were performed in ANSYS Fluent 2025 R2 using both steady and unsteady RANS approaches, including dynamic meshing to enable collision-free rotation in the interlocked overlap region. The numerical setup was first validated for a single two-bucket reference rotor against published experimental data of torque and power coefficients and subsequently applied to dual-rotor configurations with negative gap distances. The results show that the dual-rotor arrangement redistributes torque production over the azimuth angle and yields a smoother and consistently positive mean static torque coefficient, indicating improved self-starting behavior compared to the single rotor. Under transient operation, the dual-rotor configuration yields higher power coefficient values across the entire investigated tip-speed ratio range. The highest performance gain is observed at a tip-speed ratio of λ≈1.0, where the peak power coefficient increases from cp≈0.25 (single-rotor) to cp≈0.32 (dual-rotor), corresponding to an improvement of the power coefficient of about Δcp/cp0≈28%.