Multifunctional Effects of Jackfruit Seed Residue on the Microstructure, Durability, and Internal Curing of Cementitious Composites

The design of sustainable composite materials requires approaches that integrate performance, durability, and circularity. In this study, jackfruit seed residue (JSR), a starch-rich agro-industrial by-product, is explored as a multifunctional biopolymeric component in cement-based rendering composites within a Safe and Sustainable by Design (SSbD) framework. Despite conventional strategies based on purified polymers or synthetic admixtures, JSR is incorporated in its unprocessed form, preserving its intrinsic chemical and structural heterogeneity and enabling complex physicochemical interactions within the composite matrix. Mortar formulations containing 0%, 3%, 5%, and 7% JSR (by binder mass) were evaluated through fresh-state, mechanical, and durability tests, combined with multiscale characterization (X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, and X-ray fluorescence). The incorporation of JSR enhanced workability and significantly reduced capillary water absorption (up to 25.83%), while maintaining mechanical performance within the typical range for rendering applications, with strength gains observed at 28 days. The observed behavior is attributed to synergistic mechanisms, including water retention, internal curing, and microfiller effects, as well as ionic contributions from the mineral fraction of the residue. Further, microstructural analysis revealed refinement of the interfacial transition zone and modification of the pore network, indicating reduced transport connectivity rather than a simple decrease in total porosity. These results demonstrate that unprocessed bio-residues can act as effective multifunctional components in cementitious composites, enabling the tuning of structure–property relationships and offering a scalable pathway toward low-impact composite materials aligned with circular economy principles.