Aerodynamic Prediction and Optimization of Compressor Stators Based on Deep Learning

The aerodynamic performance of compressor stators critically affects aircraft engine efficiency, yet traditional CFD-based evaluation and optimization suffer from high computational cost. This study addresses this gap by developing deep learning surrogate models to predict total pressure loss coefficient and outlet flow angle deviation for compressor stator vanes, using two geometric parameters—stagger angle βy, leading-edge radius ratio R_rle, and one operational parameter, attack angle α. A high-fidelity dataset of 1701 cases was generated via automated CFD simulations using the transitional SST k-ω model. Among evaluated models—including standard CNN, CBAM-CNN, SS-CNN, and CNN-Transformer, SS-CNN achieved the highest accuracy, reducing mean absolute percentage error from 3.56% to 2.03% for loss and from 1.49% to 1.11% for outlet angle, with substantial computational savings. These surrogate models were integrated into a multi-objective optimization framework. The optimized vane, featuring a reduced leading-edge radius ratio within a stable stagger range, reduced total pressure loss by 2.38% (from 0.0570 to 0.0556) at the design attack angle of −2.83°, while the outlet angle deviation decreased from 0.439° to 0.066° (85% reduction), with the outlet angle improvement concentrated near the design condition. This work demonstrates a systematic, data-driven pipeline combining parametric modeling, automated simulation, deep learning-based prediction, and rapid optimization, offering an efficient solution for intelligent compressor blade design.

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Publication Details

Journal
Applied Sciences
Published
2026-05-19
DOI
https://doi.org/10.3390/app16105062
Primary Topic
Turbomachinery Performance and Optimization
Type
article
Field-Weighted Citation Impact
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article

Aerodynamic Prediction and Optimization of Compressor Stators Based on Deep Learning

Applied Sciences
Turbomachinery Performance and Optimization
article

Aerodynamic Prediction and Optimization of Compressor Stators Based on Deep Learning

article en

Abstract

The aerodynamic performance of compressor stators critically affects aircraft engine efficiency, yet traditional CFD-based evaluation and optimization suffer from high computational cost. This study addresses this gap by developing deep learning surrogate models to predict total pressure loss coefficient and outlet flow angle deviation for compressor stator vanes, using two geometric parameters—stagger angle βy, leading-edge radius ratio R_rle, and one operational parameter, attack angle α. A high-fidelity dataset of 1701 cases was generated via automated CFD simulations using the transitional SST k-ω model. Among evaluated models—including standard CNN, CBAM-CNN, SS-CNN, and CNN-Transformer, SS-CNN achieved the highest accuracy, reducing mean absolute percentage error from 3.56% to 2.03% for loss and from 1.49% to 1.11% for outlet angle, with substantial computational savings. These surrogate models were integrated into a multi-objective optimization framework. The optimized vane, featuring a reduced leading-edge radius ratio within a stable stagger range, reduced total pressure loss by 2.38% (from 0.0570 to 0.0556) at the design attack angle of −2.83°, while the outlet angle deviation decreased from 0.439° to 0.066° (85% reduction), with the outlet angle improvement concentrated near the design condition. This work demonstrates a systematic, data-driven pipeline combining parametric modeling, automated simulation, deep learning-based prediction, and rapid optimization, offering an efficient solution for intelligent compressor blade design.

Applied SciencesVol. 16(10)
Xihua University (CN)
Affordable and clean energy
Openalex Percentile: Top 2%
Turbomachinery Performance and Optimization
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