Achieving Near‐Complete Dechlorination of Poly(vinyl chloride) via Electrochemical Reduction

Despite its ubiquity, scalable recycling of poly(vinyl chloride) (PVC) remains elusive. One challenge is that the waste streams can be contaminated with plasticizers. Herein, we present a strategy that repurposes these plasticizers as redox mediators in a controlled-voltage electrolysis to dechlorinate PVC. Five common plasticizers were evaluated as redox mediators. In addition, using voltage limits via a galvanostatic cycling with potential limitation protocol attenuated deleterious mediator decomposition. Among the plasticizers screened, trioctyl trimellitate enabled up to 97% dechlorination of PVC across a range of PVC samples, including commercial-grade rigid pipe and flexible tubing, and scales (up to 0.5 g), illustrating broad applicability. This method achieves near-quantitative PVC dechlorination in a simple, one-pot transformation while simultaneously utilizing the liberated chloride, offering a promising solution for transforming waste PVC into recycled products.

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Publication Details

Journal
ChemSusChem
Published
2026-05-18
DOI
https://doi.org/10.1002/cssc.70715
Primary Topic
Polymer Science and PVC
Type
article
Field-Weighted Citation Impact
0.00

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article

Achieving Near‐Complete Dechlorination of Poly(vinyl chloride) via Electrochemical Reduction

Bertrand J. Neyhouse, Henry Thurber, Rahul Kant Jha, Quinn L. VanZile et al.
ChemSusChem
Polymer Science and PVC
article

Achieving Near‐Complete Dechlorination of Poly(vinyl chloride) via Electrochemical Reduction

Bertrand J. Neyhouse, Henry Thurber, Rahul Kant Jha, Quinn L. VanZile, Anne J. McNeil
article en

Abstract

Despite its ubiquity, scalable recycling of poly(vinyl chloride) (PVC) remains elusive. One challenge is that the waste streams can be contaminated with plasticizers. Herein, we present a strategy that repurposes these plasticizers as redox mediators in a controlled-voltage electrolysis to dechlorinate PVC. Five common plasticizers were evaluated as redox mediators. In addition, using voltage limits via a galvanostatic cycling with potential limitation protocol attenuated deleterious mediator decomposition. Among the plasticizers screened, trioctyl trimellitate enabled up to 97% dechlorination of PVC across a range of PVC samples, including commercial-grade rigid pipe and flexible tubing, and scales (up to 0.5 g), illustrating broad applicability. This method achieves near-quantitative PVC dechlorination in a simple, one-pot transformation while simultaneously utilizing the liberated chloride, offering a promising solution for transforming waste PVC into recycled products.

ChemSusChemVol. 19(10)
University of Michigan (US)
U.S. Department of Energy
Openalex Percentile: Top 10%
Polymer Science and PVC
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