Multiscale Correlation of Coal Mine Dust Physicochemical Properties and Wettability in Fully Mechanized Mining Faces

The wettability of dust is fundamental to its dispersion and control in mining operations. Current research, however, focuses largely on isolated properties, leaving the synergistic mechanisms of multi-scale factors-such as particle size, morphology, and surface chemistry-poorly understood. This study integrates field measurements, laboratory characterization, and theoretical analysis to investigate the spatial distribution and wetting behavior of dust in fully mechanized mining faces. The results show that respirable dust preferentially accumulated in mechanically disturbed and personnel-exposure zones. At the shearer operator’s station, respirable dust concentrations reached 328.6 mg/m3 in Mine A and 278.4 mg/m3 in Mine B, which were 1.8 and 1.6 times higher than those at the shearer cutting point, respectively. Mine A dust also showed poorer wettability, with a higher water contact angle of 148.9° ± 2.1° compared with 134.7° ± 1.8° for Mine B, mainly due to its larger agglomerates, rougher surface morphology, and more hydrophobic surface chemistry. Accordingly, targeted development pathways for spray and foam technologies are outlined, including compound wetting agents and micro-nano enhanced foaming systems. The integrated multi-scale framework linking concentration, particle size, morphology, surface chemistry, and wettability provide an application-oriented basis for understanding coal mine dust behavior and for supporting more precise and intelligent dust-control strategies.