Mechanical and Surface Characterization of Lithography-Based Ceramic Manufactured Zirconia for Dental Applications

This study evaluated and compared the mechanical performance of conventionally milled zirconia and two additively manufactured zirconia ceramics fabricated using Lithography-based Ceramic Manufacturing (LCM) technology for potential use in load-bearing dental restorations. A total of 150 zirconia specimens were prepared and allocated into three material groups: milled zirconia and LCM-printed zirconia (LithaCon 3Y 210 and LithaCon 3Y 230), each subdivided into non-aged (control, C) and thermocycled aged (A) conditions (n = 25 per condition). Specimens were standardized using CAD and fabricated by milling or LCM printing. Flexural strength was assessed using a three-point bending test in accordance with ISO 6872:2024, nanoindentation hardness was measured with a Berkovich indenter following ISO 14577-1:2015, and surface roughness was evaluated using optical profilometry per ISO 21920-2:2021. Flexural strength showed no significant differences among groups, while hardness and surface roughness varied significantly. LCM zirconia demonstrated comparable flexural strength to milled zirconia, although milled materials exhibited higher hardness. The 210A group showed the most favorable overall mechanical profile, warranting further investigation of long-term performance.