Automated robotic arm system for real-time multi-parameter quality assessment of raw milk in cheese manufacturing

Ensuring the quality of raw milk is critical for consistent cheese manufacturing, yet traditional laboratory-based testing methods are slow, labor-intensive, and impractical for decentralized rural supply chains. This study presents a portable, fully automated robotic arm system for real-time, multi-parameter milk quality assessment. The system integrates pH, total dissolved solids (TDS), temperature, density, and color sensors into a single testing cycle of under five minutes. A four-degree-of-freedom robotic arm ensures precise and repeatable probe positioning, reducing contamination and accommodating varied container types. An AI-based Support Vector Machine (SVM) classifier, trained on multi-sensor data, achieved 97.1% classification accuracy, outperforming static threshold logic, particularly in borderline cases. Environmental control features, including an LED-based optical chamber and temperature-compensated TDS readings, improved robustness in non-climate-controlled rural conditions. Laboratory tests showed high agreement with ISO-calibrated references for pH and TDS. Field trials at rural milk collection centers in Sri Lanka demonstrated over 96.5% agreement with laboratory classifications. Although individual sensor readings (e.g., pH, temperature) are rapid, the integration of automated handling, sensor switching, and AI-driven classification reduced total testing time per sample by approximately 35% compared to manual workflows. The modular design allows for scalability, easy maintenance, and adaptability to resource-limited environments. By enabling rapid, non-destructive, and chemical-free testing, the system addresses critical challenges in rural dairy networks, improving decision-making, reducing spoilage risks, and supporting higher quality assurance standards in cheese production workflows.

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Publication Details

Journal
PLoS ONE
Published
2026-05-18
DOI
https://doi.org/10.1371/journal.pone.0346027
Primary Topic
Spectroscopy and Chemometric Analyses
Type
article
Field-Weighted Citation Impact
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article

Automated robotic arm system for real-time multi-parameter quality assessment of raw milk in cheese manufacturing

Nadun Salinda, Tharaga Sharmilan
PLoS ONE
Spectroscopy and Chemometric Analyses
article

Automated robotic arm system for real-time multi-parameter quality assessment of raw milk in cheese manufacturing

Nadun Salinda, Tharaga Sharmilan
article en

Abstract

Ensuring the quality of raw milk is critical for consistent cheese manufacturing, yet traditional laboratory-based testing methods are slow, labor-intensive, and impractical for decentralized rural supply chains. This study presents a portable, fully automated robotic arm system for real-time, multi-parameter milk quality assessment. The system integrates pH, total dissolved solids (TDS), temperature, density, and color sensors into a single testing cycle of under five minutes. A four-degree-of-freedom robotic arm ensures precise and repeatable probe positioning, reducing contamination and accommodating varied container types. An AI-based Support Vector Machine (SVM) classifier, trained on multi-sensor data, achieved 97.1% classification accuracy, outperforming static threshold logic, particularly in borderline cases. Environmental control features, including an LED-based optical chamber and temperature-compensated TDS readings, improved robustness in non-climate-controlled rural conditions. Laboratory tests showed high agreement with ISO-calibrated references for pH and TDS. Field trials at rural milk collection centers in Sri Lanka demonstrated over 96.5% agreement with laboratory classifications. Although individual sensor readings (e.g., pH, temperature) are rapid, the integration of automated handling, sensor switching, and AI-driven classification reduced total testing time per sample by approximately 35% compared to manual workflows. The modular design allows for scalability, easy maintenance, and adaptability to resource-limited environments. By enabling rapid, non-destructive, and chemical-free testing, the system addresses critical challenges in rural dairy networks, improving decision-making, reducing spoilage risks, and supporting higher quality assurance standards in cheese production workflows.

PLoS ONEVol. 21(5)
University of Kelaniya (LK)
Openalex Percentile: Top 8%
Spectroscopy and Chemometric Analyses
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