Safety of Bed-Separation Grouting Filling Mining Under a Gas Station and Its Application

Bed-separation grouting filling mining is a damage-mitigation mining technology characterized by non-interfering mining and filling operations, low cost, and high efficiency. To recover coal resources from the 3801 working face located beneath a surface gas station in a Shanxi coal mine, this study first analyzed the maximum allowable deformation values for the gas station’s canopy, business hall, and oil storage tanks. Second, the feasibility and safety of bed-separation grouting filling mining at the 3801 working face were investigated using physical similarity modeling and the probability integral method. Finally, a field application of this technology was carried out at the 3801 working face. The results show that: (1) After the successive mining of the 3802, 3803 and 3801 working faces, the No. 17 bed separation was finally preserved above the 3801 working face. It is located in the upper part of the water-conducting fracture zone and has a thick impermeable isolation layer. (2) Physical similarity simulation and numerical simulation (3UDEC) of bed-separation grouting filling mining at the 3801 working face indicate that the underlying strata are effectively compacted after mining, and both overlying strata movement and surface subsidence above the grouting zone are significantly reduced. (3) The probability integral method was adopted to predict surface movement and deformation induced by mining at the 3801 working face (bed-separation grouting filling mining), the 3802 working face (fully mechanized top-coal caving mining) and the 3803 working face (full-seam mining in a single lift). All surface movement and deformation indices satisfy the surface deformation control requirements for the gas station. (4) After completion of the overburden bed-separation grouting filling project at the 3801 working face, the measured surface movement and deformation values during and after mining are all below the allowable deformation limits. No large deformations or cracks occurred in gas station structures including the canopy, business hall and oil tank farm. The protection effect is satisfactory, and the gas station has maintained normal operation throughout the mining period.