Numerical Simulations of Strength Characteristics of Lightweight Fibre-Reinforced Concrete

Low tensile strength (brittleness) is a significant drawback of lightweight aggregate concrete, as it significantly limits its application. The parameters can be improved by using dispersed reinforcement. For the purpose of the study, two fractions of high-strength lightweight aggregate were used. It was produced by sintering waste material from power plants and cogeneration plants (e.g., fly ash). Hook-shaped steel fibres were used as the reinforcement. The presented tension test results apply to lightweight fibre-reinforced concrete, i.e., flexural tensile strength, splitting tensile strength and residual flexural tensile strength compared to lightweight non-reinforced concrete. It also refers to the analysis of fibre distribution using computer tomography and the microstructure of the fibre–cement slurry contact zone. The test results revealed that steel fibres are distributed correctly in lightweight concrete, creating effective reinforcement for the brittle cement matrix. The experimental work was supported by numerical simulations based on the Finite Element Method (FEM). A lightweight concrete structure with volumetric content and steel fibre distribution identical to those used in the experiment was modelled. This way, the numerical simulations were verified. The confirmation of the numerical model’s reliability shall help engineers develop the material’s strength at the product design stage. The optimisation shall be possible owing to the easy application of the fibres’ variable configuration, given their share and orientation. As a result of combining experimental tests with numerical simulations, the paper evaluates the influence of steel fibres on the strength of lightweight concrete. Ansys Workbench software was used to model a three-point bending test on lightweight concrete beams. A Menetrey–Willam constitutive model was selected to represent the mechanical behaviour of fibre-reinforced concrete; the model assumed material hardening/softening. Simulations yielded numerical responses similar to the experimental results, confirming the model’s ability to capture the fibre reinforcement’s influence on the forms of destruction.