Microwave-Assisted Biomass Pyrolysis to Hydrocarbons: A Review of Catalyst Evolution from Single-Function to Multi-Site Composites

Microwave-assisted pyrolysis (MAP) has emerged as a revolutionary technology for converting solid waste into high-value hydrocarbons. However, conventional pyrolysis and traditional single-function catalysts often face an inevitable “performance trade-off” involving severe mass transfer resistance, poor microwave absorption, and rapid coking. This review systematically summarizes the recent evolution of catalyst design toward advanced multi-site composites. It highlights the synergistic mechanisms of integrating microwave-responsive cores, hierarchical pore networks, and metal-acid bifunctional sites to achieve ultrafast localized heat transfer, targeted bond cleavage, and in-situ coking suppression. Furthermore, this paper critically examines current bottlenecks in scaling MAP to industrial levels. To address these challenges, we discuss emerging solutions, including hydrogen-enriched co-pyrolysis, non-destructive in-situ regeneration, and the integration of machine learning frameworks for intelligent process optimization.