A Dual-Model Approach to Industrial Safety: Computer Vision for PPE Compliance and Hazard-Zone Monitoring in Steel Production

Abstract Experimental evaluation demonstrates strong performance, achieving an F1 score of 0.92 for worker detection and 0.93 for personal protective equipment (PPE) classification. The integrated hazard-zone monitoring module further enables spatial safety enforcement, achieving a frame-level detection accuracy of 92% for restricted-area violations. The system supports real-time monitoring and processes video streams at approximately 35 ms per frame on a standard GPU. Preliminary deployment observations in an operational steel facility suggest that the system can assist safety personnel by improving visibility of PPE compliance and restricted-area monitoring. These results demonstrate the technical feasibility of the proposed modular framework as a scalable approach for automated industrial safety monitoring.

Authors

Publication Details

Journal
Integrating materials and manufacturing innovation
Published
2026-05-12
DOI
https://doi.org/10.1007/s40192-026-00461-6
Primary Topic
Occupational Health and Safety Research
Type
article
Field-Weighted Citation Impact
0.00
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A Dual-Model Approach to Industrial Safety: Computer Vision for PPE Compliance and Hazard-Zone Monitoring in Steel Production

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Integrating materials and manufacturing innovation
Occupational Health and Safety Research
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A Dual-Model Approach to Industrial Safety: Computer Vision for PPE Compliance and Hazard-Zone Monitoring in Steel Production

Dhwanil Chauhan, Kyle Toth, Conrad Fisher, Jay Polra, Chenn Zhou, Garrett Page, Monika Singhal
article en

Abstract

Abstract Experimental evaluation demonstrates strong performance, achieving an F1 score of 0.92 for worker detection and 0.93 for personal protective equipment (PPE) classification. The integrated hazard-zone monitoring module further enables spatial safety enforcement, achieving a frame-level detection accuracy of 92% for restricted-area violations. The system supports real-time monitoring and processes video streams at approximately 35 ms per frame on a standard GPU. Preliminary deployment observations in an operational steel facility suggest that the system can assist safety personnel by improving visibility of PPE compliance and restricted-area monitoring. These results demonstrate the technical feasibility of the proposed modular framework as a scalable approach for automated industrial safety monitoring.

Integrating materials and manufacturing innovation
Openalex Percentile: Top 6%
Occupational Health and Safety Research
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