Robust cross-domain blast furnace tuyere leak detection via few-shot guided simulation-to-real adaptation

Accurate detection of blast furnace tuyere leaks is critical for operational safety and energy efficiency in the steel industry. However, significant challenges arise from the scarcity of real-world datasets and the subtle, ambiguous nature of leak-related features. Here, we propose a cross-domain detection framework guided by a sparse set of target samples to effectively bridge the sim-to-real gap. The framework incorporates a multi-dynamic attention network designed as a feature enhancement module within the detector's backbone. By employing a progressive serial fusion strategy, this module amplifies the discriminative representation of faint, multi-scale leak patterns. Furthermore, we introduce a region-refined domain adaptation strategy that utilizes a spatially selective adversarial focal mechanism. Unlike conventional global alignment approaches, this method leverages specific positive and negative samples through RoI-based alignment to achieve precise, region-focused domain adaptation. Extensive experiments conducted on both synthetic and real-world industrial datasets demonstrate that the proposed method significantly outperforms state-of-the-art approaches in terms of detection accuracy and cross-domain robustness.

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Publication Details

Journal
Scientific Reports
Published
2026-05-12
DOI
https://doi.org/10.1038/s41598-026-52019-3
Primary Topic
Iron and Steelmaking Processes
Type
article
Field-Weighted Citation Impact
0.00
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article

Robust cross-domain blast furnace tuyere leak detection via few-shot guided simulation-to-real adaptation

Lei Sun, Junchao Zhu, Wei Wang, Yu Song et al.
Scientific Reports
Iron and Steelmaking Processes
article

Robust cross-domain blast furnace tuyere leak detection via few-shot guided simulation-to-real adaptation

Lei Sun, Junchao Zhu, Wei Wang, Yu Song, Zhuonan Li, Chengjie Huang
article en

Abstract

Accurate detection of blast furnace tuyere leaks is critical for operational safety and energy efficiency in the steel industry. However, significant challenges arise from the scarcity of real-world datasets and the subtle, ambiguous nature of leak-related features. Here, we propose a cross-domain detection framework guided by a sparse set of target samples to effectively bridge the sim-to-real gap. The framework incorporates a multi-dynamic attention network designed as a feature enhancement module within the detector's backbone. By employing a progressive serial fusion strategy, this module amplifies the discriminative representation of faint, multi-scale leak patterns. Furthermore, we introduce a region-refined domain adaptation strategy that utilizes a spatially selective adversarial focal mechanism. Unlike conventional global alignment approaches, this method leverages specific positive and negative samples through RoI-based alignment to achieve precise, region-focused domain adaptation. Extensive experiments conducted on both synthetic and real-world industrial datasets demonstrate that the proposed method significantly outperforms state-of-the-art approaches in terms of detection accuracy and cross-domain robustness.

Scientific Reports
Tianjin University of Science and Technology (CN), Tianjin University of Technology and Education (CN), Tianjin University of Technology (CN), Tianjin University (CN), Hebei University of Technology (CN), Tianjin Economic-Technological Development Area (CN)
Affordable and clean energy
Openalex Percentile: Top 9%
Iron and Steelmaking Processes
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Robust cross-domain blast furnace tuyere leak detection via few-shot guided simulation-to-real adaptation — Lei Sun, Junchao Zhu, et al. · Scientific Reports (2026) | TGRS Research Map | TGRS