Robust cross-domain blast furnace tuyere leak detection via few-shot guided simulation-to-real adaptation
Accurate detection of blast furnace tuyere leaks is critical for operational safety and energy efficiency in the steel industry. However, significant challenges arise from the scarcity of real-world datasets and the subtle, ambiguous nature of leak-related features. Here, we propose a cross-domain detection framework guided by a sparse set of target samples to effectively bridge the sim-to-real gap. The framework incorporates a multi-dynamic attention network designed as a feature enhancement module within the detector's backbone. By employing a progressive serial fusion strategy, this module amplifies the discriminative representation of faint, multi-scale leak patterns. Furthermore, we introduce a region-refined domain adaptation strategy that utilizes a spatially selective adversarial focal mechanism. Unlike conventional global alignment approaches, this method leverages specific positive and negative samples through RoI-based alignment to achieve precise, region-focused domain adaptation. Extensive experiments conducted on both synthetic and real-world industrial datasets demonstrate that the proposed method significantly outperforms state-of-the-art approaches in terms of detection accuracy and cross-domain robustness.
Authors
- Lei Sun (ORCID: https://orcid.org/0000-0001-7310-5565)
- Junchao Zhu (ORCID: https://orcid.org/0000-0002-2576-5312)
- Wei Wang
- Yu Song
- Zhuonan Li
- Chengjie Huang
Institutions
- Tianjin University of Science and Technology (CN)
- Tianjin University of Technology and Education (CN)
- Tianjin University of Technology (CN)
- Tianjin University (CN)
- Hebei University of Technology (CN)
- Tianjin Economic-Technological Development Area (CN)
Publication Details
- Journal
- Scientific Reports
- Published
- 2026-05-12
- DOI
- https://doi.org/10.1038/s41598-026-52019-3
- Primary Topic
- Iron and Steelmaking Processes
- Type
- article
- Field-Weighted Citation Impact
- 0.00