A Wide-Range Soft-Switching AHB-Flyback Converter for Flat-Top Pulsed Magnetic Field Power Supplies

The central adjustment coil of a gasdynamic Electron Cyclotron Resonance (ECR) ion source requires wide-range bipolar current regulation over ±100 A with flat-top stability within 0.1% (1000 ppm) and a current rise time below 4 ms. Conventional fully controlled H-bridge converters operating under hard-switching conditions are unable to satisfy these requirements simultaneously, as the switching loss penalty restricts the control bandwidth and degrades flat-top stability. This paper presents an Asymmetrical Half-Bridge Flyback (AHB-Flyback) converter specifically designed for this application. By incorporating a dedicated resonant branch Lr–Cr on the primary side, the converter achieves primary-side Zero-Voltage Switching (ZVS) and secondary-side Zero-Current Switching (ZCS) over the full operating range, enabling 100 kHz operation without incurring the switching losses that would otherwise limit control bandwidth. A decoupled energy management architecture is adopted in which the primary circuit pre-charges an energy storage capacitor during idle intervals, and the coil current is subsequently established through an autonomous capacitor-to-coil discharge, effectively decoupling the peak power demand from the upstream supply network. The operating modes of the flat-top maintenance stage are analyzed through time-domain state equations, yielding an explicit closed-form expression for the Mode 3 duty cycle DT3. This expression demonstrates that DT3 is determined solely by the switching frequency and circuit parameters, independent of the load current setpoint, which is the fundamental mechanism enabling stable wide-range current regulation without parameter re-tuning. Parameter selection guidelines are derived from this result. Simulation results across the 20–100 A operating range and experimental validation on a scaled prototype confirm flat-top current stability within 1000 ppm and a current rise time of 4 ms, demonstrating the suitability of the proposed converter for precision ECR ion source power supply applications.