Lightweight Hardware Implementation of a State of Charge Estimation Algorithm Using a Piecewise OCV–SOC Model

State of charge (SOC) estimation is a key function in battery management systems (BMSs) because it directly affects safe operation and available energy prediction. In embedded BMS platforms, information from multiple cells must be processed within tight computation and memory budgets. The estimator therefore needs to balance accuracy and implementation cost. This paper presents a lightweight SOC estimation method based on the relationship between open circuit voltage and state of charge (OCV–SOC) in lithium-ion batteries, together with a standalone gauge IP based on finite-state machine (FSM) control. The reference OCV–SOC curve of a commercial 3.7 V lithium-ion cell is approximated by a two-region quadratic model. The IP estimates OCV from the measured terminal voltage with equivalent series resistance (ESR) correction and updates SOC iteratively. To obtain predictable runtime behavior and to suppress oscillatory behavior near convergence, the hardware combines a 1-LSB termination rule with a guard based on a maximum iteration count of Nmax=10. Real-time validation on an FPGA-based battery measurement testbed achieves an overall normalized mean absolute error (NMAE) of 1.6% over charge and discharge data. When synthesized for an Artix-7 XC7A100T, the proposed gauge IP used only 504 LUTs (0.79%) and 580 FFs (0.46%). A TSMC 28 nm MPW implementation further demonstrates feasibility for integration at chip level.

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Publication Details

Journal
Electronics
Published
2026-05-08
DOI
https://doi.org/10.3390/electronics15101994
Primary Topic
Advanced Battery Technologies Research
Type
article
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article

Lightweight Hardware Implementation of a State of Charge Estimation Algorithm Using a Piecewise OCV–SOC Model

S W Lee, Gahyeon Jang, Seungbum Kang
Electronics
Advanced Battery Technologies Research
article

Lightweight Hardware Implementation of a State of Charge Estimation Algorithm Using a Piecewise OCV–SOC Model

S W Lee, Gahyeon Jang, Seungbum Kang
article en

Abstract

State of charge (SOC) estimation is a key function in battery management systems (BMSs) because it directly affects safe operation and available energy prediction. In embedded BMS platforms, information from multiple cells must be processed within tight computation and memory budgets. The estimator therefore needs to balance accuracy and implementation cost. This paper presents a lightweight SOC estimation method based on the relationship between open circuit voltage and state of charge (OCV–SOC) in lithium-ion batteries, together with a standalone gauge IP based on finite-state machine (FSM) control. The reference OCV–SOC curve of a commercial 3.7 V lithium-ion cell is approximated by a two-region quadratic model. The IP estimates OCV from the measured terminal voltage with equivalent series resistance (ESR) correction and updates SOC iteratively. To obtain predictable runtime behavior and to suppress oscillatory behavior near convergence, the hardware combines a 1-LSB termination rule with a guard based on a maximum iteration count of Nmax=10. Real-time validation on an FPGA-based battery measurement testbed achieves an overall normalized mean absolute error (NMAE) of 1.6% over charge and discharge data. When synthesized for an Artix-7 XC7A100T, the proposed gauge IP used only 504 LUTs (0.79%) and 580 FFs (0.46%). A TSMC 28 nm MPW implementation further demonstrates feasibility for integration at chip level.

ElectronicsVol. 15(10)
Soongsil University (KR)
Affordable and clean energy
Openalex Percentile: Top 7%
Advanced Battery Technologies Research
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