Green Deep Eutectic Solvent-Pretreated Lignin and CNC-Anchored ZnO Form High-Transmittance Films for UV Shielding and Food Preservation

The application of lignin-based films is often restricted by traditional processing methods that rely on toxic organic solvents and harsh chemical reagents, which result in poor compatibility with the polymer matrix and difficulty balancing transparency, barrier, and toughness. Here, lignin was green-modified by ternary deep eutectic solvent (choline chloride-lactic acid-ethanol), and ZnO hybrids with cellulose nanocrystals (CNC) as anchor points were introduced to realize the stability and uniform dispersion of ZnO in the polyvinyl alcohol (PVA) matrix. The prepared composite film maintains a transmittance of about 78% at 800 nm while achieving a wide spectrum of ultraviolet shielding. The barrier properties of the film were markedly improved: the water vapor permeability (WVP) decreased to 0.24 × 10−7 g·m−1·h−1·Pa−1, and the oxygen permeability (OTR) to 6.98 cm3·m−2·24 h−1·0.1 MPa−1. In addition, the mechanical flexibility and durability of the material were significantly improved, as evidenced by a tensile strain of 109%. In the insurance experiment, compared with the blank film, the browning degree and weight loss of the composite film were relatively low. The scalable and low-solvent consumption route provides a practical idea for the application of lignin in food preservation.