Synergistic Mechanisms of Core–Shell Nanoparticle/Surfactant Combination Systems in Low-Permeability Reservoirs, Injection Parameter Optimization, and Field Pilot Response

Low-permeability reservoirs at the high-water-cut stage commonly suffer from dominant water channel development, poor sweep of weakly connected zones, and inefficient mobilization of remaining oil. Existing profile control or oil displacement agents can improve either flow diversion or microscopic oil displacement, but their single-agent evaluation does not fully explain the coupled process of sweep expansion and remaining oil mobilization. To address this issue, this study focuses on a previously optimized HK-0417/ALT-603 composite system and investigates its synergistic behavior at pore, core, and well group scales. Microscopic visualization displacement experiments were used to identify streamline redistribution and remaining oil evolution. Natural core experiments were conducted to evaluate injectivity adaptability and plugging persistence. Under slug injection conditions, the Box–Behnken design was employed to optimize the injection parameters. Finally, the field pilot response was analyzed based on production data from test wells in the Changqing Oilfield. The results show that the combination system simultaneously achieves streamline expansion and residual oil reduction: the injected fluid is redistributed toward weakly swept zones, large continuous oil bodies are fragmented and dispersed, and both sweep efficiency and oil displacement efficiency are superior to those of individual agents. Natural core experiments indicate that the injection pressure difference is generally controllable in cores with permeabilities ranging from 1.76 to 7.02 mD, and the plugging rate during subsequent water flooding reaches 75.47–80.54%. Response surface optimization yields the following optimal parameter combination: profile control slug volume = 0.41 pore volume (PV), oil displacement slug volume = 0.61 PV, injection rate = 0.19 mL/min, with a corresponding predicted enhanced oil recovery (EOR) of 18.52%. In the field pilot, the cumulative injection volumes of the two injectors are 41,898 kg and 61,472 kg, respectively. The injection pressure in the well group increases from 5.8 MPa to 7.0 MPa, the comprehensive water cut decreases from 90.6% to 85.3%, and the monthly decline rate is reduced from 0.5% to 0.2%. The proposed system mainly acts by increasing flow resistance and redirecting flow in high-water-cut channels, while it enhances oil detachment through interfacial tension reduction in oil-bearing pores. After optimizing the slug parameters, the field pilot exhibits a clear phased response and promising application potential.

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Journal
Processes
Published
2026-05-08
DOI
https://doi.org/10.3390/pr14101516
Primary Topic
Enhanced Oil Recovery Techniques
Type
article
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article

Synergistic Mechanisms of Core–Shell Nanoparticle/Surfactant Combination Systems in Low-Permeability Reservoirs, Injection Parameter Optimization, and Field Pilot Response

Rui Huang, Yi-Xiang Wang, Yangnan Shangguan, Guowei Yuan et al.
Processes
Enhanced Oil Recovery Techniques
article

Synergistic Mechanisms of Core–Shell Nanoparticle/Surfactant Combination Systems in Low-Permeability Reservoirs, Injection Parameter Optimization, and Field Pilot Response

Rui Huang, Yi-Xiang Wang, Yangnan Shangguan, Guowei Yuan, Hua Guan, Futeng Feng, Qi Wang, Yun Bai, Kang Tang, Tuo Liang
article en

Abstract

Low-permeability reservoirs at the high-water-cut stage commonly suffer from dominant water channel development, poor sweep of weakly connected zones, and inefficient mobilization of remaining oil. Existing profile control or oil displacement agents can improve either flow diversion or microscopic oil displacement, but their single-agent evaluation does not fully explain the coupled process of sweep expansion and remaining oil mobilization. To address this issue, this study focuses on a previously optimized HK-0417/ALT-603 composite system and investigates its synergistic behavior at pore, core, and well group scales. Microscopic visualization displacement experiments were used to identify streamline redistribution and remaining oil evolution. Natural core experiments were conducted to evaluate injectivity adaptability and plugging persistence. Under slug injection conditions, the Box–Behnken design was employed to optimize the injection parameters. Finally, the field pilot response was analyzed based on production data from test wells in the Changqing Oilfield. The results show that the combination system simultaneously achieves streamline expansion and residual oil reduction: the injected fluid is redistributed toward weakly swept zones, large continuous oil bodies are fragmented and dispersed, and both sweep efficiency and oil displacement efficiency are superior to those of individual agents. Natural core experiments indicate that the injection pressure difference is generally controllable in cores with permeabilities ranging from 1.76 to 7.02 mD, and the plugging rate during subsequent water flooding reaches 75.47–80.54%. Response surface optimization yields the following optimal parameter combination: profile control slug volume = 0.41 pore volume (PV), oil displacement slug volume = 0.61 PV, injection rate = 0.19 mL/min, with a corresponding predicted enhanced oil recovery (EOR) of 18.52%. In the field pilot, the cumulative injection volumes of the two injectors are 41,898 kg and 61,472 kg, respectively. The injection pressure in the well group increases from 5.8 MPa to 7.0 MPa, the comprehensive water cut decreases from 90.6% to 85.3%, and the monthly decline rate is reduced from 0.5% to 0.2%. The proposed system mainly acts by increasing flow resistance and redirecting flow in high-water-cut channels, while it enhances oil detachment through interfacial tension reduction in oil-bearing pores. After optimizing the slug parameters, the field pilot exhibits a clear phased response and promising application potential.

ProcessesVol. 14(10)
Xi'an Shiyou University (CN), Research Institute of Petroleum Exploration and Development (CN)
Clean water and sanitation
Openalex Percentile: Top 5%
Enhanced Oil Recovery Techniques
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