Analysis of Erosive Wear in Pipe Elbows and Biomimetic Protection Strategies

Erosive wear in pipe elbows subjected to liquid–solid two-phase flow is a major cause of material degradation and service failure in industrial piping systems. In this study, erosion characteristics of pipe elbows were investigated through erosion mapping experiments and numerical simulations. The effects of flow velocity and particle diameter on erosion location and intensity were analyzed. Erosion was found to be mainly concentrated on the outer wall of the elbow within the angular range of 10° to 90°, and both erosion intensity and affected area increased with increasing particle diameter and flow velocity. Dean vortices were shown to play an important role in particle transport and erosion distribution, especially for small particles. Inspired by the ribbed morphology of shells, a biomimetic elbow was further designed and evaluated through an orthogonal numerical study considering flow velocity, particle diameter, rib number, and rib diameter. The results indicate that the ribbed structure can effectively improve erosion resistance by altering particle trajectories, reducing particle impact probability, and dissipating kinetic energy through low-velocity rotating flow between adjacent ribs. This finding provides useful inspiration for addressing erosive wear problems in engineering applications.