Synergistic Regulation of Waste Cooking Oil Fractions for Asphalt Rejuvenation: Impact of Molecular Weight on Rheological Properties and Thermal Stability

Owing to the pronounced compositional heterogeneity of waste cooking oil (WCO), WCO-rejuvenated asphalt often exhibits unstable performance. To improve the compositional controllability of WCO-based rejuvenators, WCO was fractionated according to molecular weight differences into three characteristic fractions: light, medium, and heavy components. Nine rejuvenator formulations with different component ratios were prepared to investigate the synergistic mechanism among WCO fractions with different molecular weights and to propose an optimal blending range. Thermal stability tests, dynamic shear rheometer (DSR) tests, multiple stress creep recovery (MSCR) tests, and bending beam rheometer (BBR) tests were conducted to evaluate the performance of the rejuvenators and rejuvenated asphalts. Gas chromatography (GC) and gel permeation chromatography (GPC) were further used to analyze the chemical composition and molecular-weight distribution. The results show that increasing the proportions of light and medium WCO components improves the low-temperature performance of rejuvenated asphalt; however, when the combined content of light and medium components exceeds 40%, the high-temperature performance is adversely affected. The heavy component improves the rutting factor, creep recovery capacity, and thermal oxidative aging resistance of rejuvenated asphalt, and the coefficient of determination between the long-term aging CAI and heavy-component content reaches 0.959. Thermal stability tests show that the mass loss rate of the nine rejuvenators after 1.5 h of heating ranges from 2.8% to 4.3%, with greater mass loss for formulations containing higher light-component contents. GPC results show that the Mn and Mw of R-4 (492 g/mol and 641 g/mol) are higher than those of R-8 (463 g/mol and 600 g/mol), indicating that a higher macromolecular fraction contributes to improved thermal stability. Considering high-temperature, low-temperature, and aging performance together, rejuvenated asphalt achieves the closest overall performance to the base binder when the heavy component is controlled at 50–60% and the medium component is approximately 30%.