Operation-oriented numerical analysis of dynamic loads occurring in drive units of armoured face conveyors with an innovative highly flexible coupling

Abstract For many years, the hard coal mining industry has been searching for engineering solutions ensuring greater reliability of the machines operating in difficult underground conditions. The foregoing applies in particular to the scraper conveyors used in longwall systems, started up very frequently and exposed to variable dynamic loads, leading to accelerated wear of powertrain components. The authors of this study have developed a longwall scraper conveyor equipped with a torsionally flexible metal clutch of novel design. The article provides a description of a mathematical model of a conveyor featuring two centrally arranged chains along with a main (discharge) and auxiliary (return) drive, as well as results of the computer simulations performed for two variants of the drive system setup analysed: one with a typical flexible clutch and the other with the innovative torsionally flexible clutch. Analysis of these results has revealed that the solution proposed significantly reduces the amplitude of dynamic loads, which contributes to increased durability and reliability of conveyors under mining conditions.