Methods for Assembly line balancing and worker allocation problem: an Overview

Abstract This paper presents a comprehensive tertiary-level review of solution methods for Assembly Line Balancing Problems (ALBP) and Worker Allocation Problems (WAP), synthesizing insights from 25 literature reviews published between 2006 and 2024. Unlike prior reviews, this study critically evaluates methodological trends, practical relevance, and the alignment between academic proposals and industrial implementation. Metaheuristic approaches, especially Genetic Algorithms, dominate literature, yet their adoption in real-world settings remains limited. The review also highlights the emergence of hybrid and AI-enhanced strategies, the growing attention to explainability and adaptability, and the methodological shortcomings of existing reviews regarding transparency and contextual analysis. This work contributes a structured taxonomy of methods, assesses their suitability across problem dimensions, and identifies future directions emphasizing industry integration, real-time responsiveness, and robust evaluation frameworks.

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Publication Details

Journal
Production Engineering Archives
Published
2026-05-08
DOI
https://doi.org/10.30657/pea.2026.32.16
Primary Topic
Assembly Line Balancing Optimization
Type
article
Field-Weighted Citation Impact
0.00

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article

Methods for Assembly line balancing and worker allocation problem: an Overview

Bruno S. Gonçalves, Rui M. Lima, Alberto A. Bumba
Production Engineering Archives
Assembly Line Balancing Optimization
article

Methods for Assembly line balancing and worker allocation problem: an Overview

Bruno S. Gonçalves, Rui M. Lima, Alberto A. Bumba
article en

Abstract

Abstract This paper presents a comprehensive tertiary-level review of solution methods for Assembly Line Balancing Problems (ALBP) and Worker Allocation Problems (WAP), synthesizing insights from 25 literature reviews published between 2006 and 2024. Unlike prior reviews, this study critically evaluates methodological trends, practical relevance, and the alignment between academic proposals and industrial implementation. Metaheuristic approaches, especially Genetic Algorithms, dominate literature, yet their adoption in real-world settings remains limited. The review also highlights the emergence of hybrid and AI-enhanced strategies, the growing attention to explainability and adaptability, and the methodological shortcomings of existing reviews regarding transparency and contextual analysis. This work contributes a structured taxonomy of methods, assesses their suitability across problem dimensions, and identifies future directions emphasizing industry integration, real-time responsiveness, and robust evaluation frameworks.

Production Engineering ArchivesVol. 32(2)
Instituto Multimedia (PT), University of Aveiro (PT), University of Minho (PT)
Fundação para a Ciência e a Tecnologia
Industry, innovation and infrastructure
Openalex Percentile: Top 5%
Assembly Line Balancing Optimization
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Methods for Assembly line balancing and worker allocation problem: an Overview — Bruno S. Gonçalves, Rui M. Lima, et al. · Production Engineering Archives (2026) | TGRS Research Map | TGRS