Effects of Ammonia/Diesel Combustion in Heavy-Duty Dual-Fuel Internal Combustion Engine Simulation

In recent years, strong emphasis has been put on decarbonising the transport and mining sectors in an economically viable manner. To this end, ammonia is presented as a fuel, combining a high energy density (when compared to hydrogen) and zero carbon emissions. In this work, conversion of a mining haul truck engine is simulated for its use with an ammonia/diesel dual-fuel system at up to 70% Ammonia Energy Replacement (AER). The numerical setup is partially validated against engine performance data. The simulations suggest a reduction in CO2 emissions but an increase in N2O, which increases the carbon-equivalent emissions of the engine. Nevertheless, NOx emissions appear to be reduced, suggesting the use of post-treatment is required to deal with the issue of N2O. Cylinder temperature control is recommended for its reduction, as temperatures are lower when burning ammonia. On the other hand, the simulations suggest that ammonia slip increases with AER if diesel injection phasing is not optimised. Performance-wise, the engine develops a higher indicated mean effective pressure (IMEP) as AER increases, with a maximum at 40% AER, while combustion is delayed progressively into the engine cycle, as CAD50 values increase from −0.6 CAD ATDC at 0% AER to 20.1 CAD ATDC at 70% AER. Opportunities for further research are discussed, including more extensive experimental work to support or reject what is suggested by the simulations.