Research on the Supporting Dynamics and Adaptive Intelligent Control Method for Hydraulic Support

The intelligent level of hydraulic support directly impacts the safe mining capacity and efficiency of the entire fully mechanized mining face. Adaptive intelligent control of its supporting pose, to adapt to the complex and ever-changing geological conditions of coal seams and variations in roof characteristics, is crucial for intelligent mining. This paper proposes and validates a novel adaptive adjustment method for the supporting pose, utilizing hydraulic support dynamics and transfer reinforcement learning. First, the supporting dynamics based on the coupling relationship between the hydraulic support and the surrounding rock of the coal seam are analyzed, and a supporting reinforcement learning model based on the Markov Decision Process is designed. Based on this model, a gradient-optimized Proximal Policy Optimization method is proposed, and a virtual dynamic simulator is built for training a supporting pose control policy. To transfer the virtually trained strategy to real hydraulic supports for practical application and to bridge the gap between support strategy simulation and reality, a progressive neural network architecture is introduced to mitigate the execution gap of support strategies under real-world conditions. Experimental results demonstrate that the proposed method can effectively and autonomously adjust the supporting pose to adapt to changes in the complex and variable coal seam roof. Furthermore, this work provides a theoretical foundation and practical engineering application for the development of intelligent support robots in coal mines.

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Publication Details

Journal
Machines
Published
2026-04-29
DOI
https://doi.org/10.3390/machines14050496
Primary Topic
Mining Techniques and Economics
Type
article
Field-Weighted Citation Impact
0.00

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article

Research on the Supporting Dynamics and Adaptive Intelligent Control Method for Hydraulic Support

Lin Zhang, Xuliang Lu, Dong Wei
Machines
Mining Techniques and Economics
article

Research on the Supporting Dynamics and Adaptive Intelligent Control Method for Hydraulic Support

Lin Zhang, Xuliang Lu, Dong Wei
article en

Abstract

The intelligent level of hydraulic support directly impacts the safe mining capacity and efficiency of the entire fully mechanized mining face. Adaptive intelligent control of its supporting pose, to adapt to the complex and ever-changing geological conditions of coal seams and variations in roof characteristics, is crucial for intelligent mining. This paper proposes and validates a novel adaptive adjustment method for the supporting pose, utilizing hydraulic support dynamics and transfer reinforcement learning. First, the supporting dynamics based on the coupling relationship between the hydraulic support and the surrounding rock of the coal seam are analyzed, and a supporting reinforcement learning model based on the Markov Decision Process is designed. Based on this model, a gradient-optimized Proximal Policy Optimization method is proposed, and a virtual dynamic simulator is built for training a supporting pose control policy. To transfer the virtually trained strategy to real hydraulic supports for practical application and to bridge the gap between support strategy simulation and reality, a progressive neural network architecture is introduced to mitigate the execution gap of support strategies under real-world conditions. Experimental results demonstrate that the proposed method can effectively and autonomously adjust the supporting pose to adapt to changes in the complex and variable coal seam roof. Furthermore, this work provides a theoretical foundation and practical engineering application for the development of intelligent support robots in coal mines.

MachinesVol. 14(5)
China University of Mining and Technology (CN), Yangtze Normal University (CN), Henan Agricultural University (CN)
Natural Science Foundation of Henan Province
Openalex Percentile: Top 7%
Mining Techniques and Economics
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