Analysis of Rapid Curing Characteristics of Modified Epoxy Emulsified Asphalt Mixture with Steel Slag Addition Under Microwave Radiation

To address the slow curing and low early strength of conventional modified epoxy emulsified asphalt repair materials, this study introduced steel slag aggregate into epoxy emulsified asphalt mixtures. Experimental techniques including heat absorption–heat transfer rate tests, Marshall stability tests, COMSOL numerical simulation, and scanning electron microscopy (SEM) were adopted to analyze rapid and uniform heating under microwave radiation. The influence of steel slag’s chemical composition, content, and particle size on epoxy curing, asphalt demulsification, and early strength of the mixture was systematically examined. Results show that steel slag containing Fe and Mg elements exhibits higher microwave absorption efficiency. When its content exceeds 15%, the heating rate increases by approximately 0.335 °C/s under the tested conditions. Particles sized 0.6~2.36 mm show better wavelength matching with the applied microwave frequency (2.45 GHz), thereby enhancing absorption. After 140 s of microwave radiation, the core temperature of the mixture reaches 110 °C, which is the appropriate temperature to achieve rapid epoxy curing and synchronous asphalt demulsification. These two processes synergistically form a continuous network structure, thereby improving the compactness and initial laboratory Marshall stability of the mixture. Nevertheless, this study has several limitations. The microwave absorption efficiency depends strongly on the specific mineralogy and Fe/Mg content of steel slag, both of which may vary with source. The conclusions are based on laboratory-scale tests under fixed microwave power and mixture proportions. Despite these limitations, the results demonstrate that steel slag can serve as an effective microwave-absorbing component in epoxy emulsified asphalt mixtures, enabling rapid curing and demulsification to accelerate early strength development.