Fouling-Induced Degradation and Pneumoshock Cleaning Strategy for Shell-and-Tube Heat Exchangers in Oil Refining Thermal Management

Shell-and-tube heat exchangers are critical components in oil refining, where their thermal and operational performance is strongly affected by fouling, corrosion-related deterioration, and deposit accumulation in tube-bundle cavities. This study investigates the technical condition of selected TK-type heat exchangers used in refinery services and proposes an integrated maintenance-oriented approach for the assessment and removal of severe deposits formed between tubes. The work first classifies heat-exchanger damage into structural and technological categories, emphasizing fouling as a key source of thermal performance degradation and operational inefficiency. A physical interpretation of compacted deposits is then combined with dynamic modeling to evaluate the response of the pollutant medium to pneumoshock excitation. Based on the analytical and simulation results, the main practical outcome of the study is the development of a pneumoshock cleaning device (PCD) for the mechanical removal of deposits from narrow inter-tube spaces. The proposed approach supports a more effective diagnosis of exchanger condition, helps identify suitable cleaning actions for heavily fouled bundles, and contributes to improved maintenance decision-making in refinery thermal systems, although quantitative before-and-after thermal performance validation is beyond the scope of the present study. As an applied developmental study, the work highlights the relevance of fouling-aware inspection and targeted cleaning technologies for extending equipment serviceability and supporting more reliable thermal management in industrial heat-exchange applications.