Fault Diagnosis Based on Vibrations of Mechanical Diesel Injection Pumps in Old Agricultural Tractors Using SVM: A Modernization Approach

In the framework of Agriculture 4.0, the modernization and predictive maintenance of legacy heavy machinery are essential for ensuring food security and operational efficiency. This study presents a non-invasive automated diagnostic system for classifying the operational status of mechanical diesel injection pumps in agricultural tractors through vibration analysis and machine learning. A rigorous experimental setup was conducted on an International 523 tractor to acquire vibration signals under controlled fuel pressure conditions ranging from 1 to 4 bar, with 2 bar established as the optimal nominal pressure. The signal processing methodology employed a hybrid feature extraction approach, integrating spectral components from the Fast Fourier Transform (FFT) with time-domain statistical variables. After evaluating 33 classification algorithms, a Support Vector Machine (SVM) model demonstrated superior performance, achieving a training accuracy of 96.7% and Area Under the Curve (AUC) values exceeding 0.90 across all classes. Notably, the model achieved perfect identification (AUC = 1.0) of critical low-pressure faults (1 bar), which significantly compromise engine start-up and combustion efficiency. Validation with an independent dataset confirmed the robustness of the system, maintaining a 95% accuracy rate. These findings validate the proposed approach as a reliable, low-cost solution for condition monitoring, facilitating the integration of conventional tractors into digital maintenance ecosystems.

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Publication Details

Journal
Machines
Published
2026-05-01
DOI
https://doi.org/10.3390/machines14050505
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
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article

Fault Diagnosis Based on Vibrations of Mechanical Diesel Injection Pumps in Old Agricultural Tractors Using SVM: A Modernization Approach

Diego Terán-Pineda, Cristina Castejón, Carlos Mafla-Yépez, Jorge Melo et al.
Machines
Machine Fault Diagnosis Techniques
article

Fault Diagnosis Based on Vibrations of Mechanical Diesel Injection Pumps in Old Agricultural Tractors Using SVM: A Modernization Approach

Diego Terán-Pineda, Cristina Castejón, Carlos Mafla-Yépez, Jorge Melo, Paul Henándes
article en

Abstract

In the framework of Agriculture 4.0, the modernization and predictive maintenance of legacy heavy machinery are essential for ensuring food security and operational efficiency. This study presents a non-invasive automated diagnostic system for classifying the operational status of mechanical diesel injection pumps in agricultural tractors through vibration analysis and machine learning. A rigorous experimental setup was conducted on an International 523 tractor to acquire vibration signals under controlled fuel pressure conditions ranging from 1 to 4 bar, with 2 bar established as the optimal nominal pressure. The signal processing methodology employed a hybrid feature extraction approach, integrating spectral components from the Fast Fourier Transform (FFT) with time-domain statistical variables. After evaluating 33 classification algorithms, a Support Vector Machine (SVM) model demonstrated superior performance, achieving a training accuracy of 96.7% and Area Under the Curve (AUC) values exceeding 0.90 across all classes. Notably, the model achieved perfect identification (AUC = 1.0) of critical low-pressure faults (1 bar), which significantly compromise engine start-up and combustion efficiency. Validation with an independent dataset confirmed the robustness of the system, maintaining a 95% accuracy rate. These findings validate the proposed approach as a reliable, low-cost solution for condition monitoring, facilitating the integration of conventional tractors into digital maintenance ecosystems.

MachinesVol. 14(5)
Association for Research and Industrial Development of Natural Resources (ES), Universidad Técnica del Norte (EC), Universidad Carlos III de Madrid (ES)
Zero hunger
Openalex Percentile: Top 8%
Machine Fault Diagnosis Techniques
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Fault Diagnosis Based on Vibrations of Mechanical Diesel Injection Pumps in Old Agricultural Tractors Using SVM: A Modernization Approach — Diego Terán-Pineda, Cristina Castejón, et al. · Machines (2026) | TGRS Research Map | TGRS