Fault Diagnosis Based on Vibrations of Mechanical Diesel Injection Pumps in Old Agricultural Tractors Using SVM: A Modernization Approach
In the framework of Agriculture 4.0, the modernization and predictive maintenance of legacy heavy machinery are essential for ensuring food security and operational efficiency. This study presents a non-invasive automated diagnostic system for classifying the operational status of mechanical diesel injection pumps in agricultural tractors through vibration analysis and machine learning. A rigorous experimental setup was conducted on an International 523 tractor to acquire vibration signals under controlled fuel pressure conditions ranging from 1 to 4 bar, with 2 bar established as the optimal nominal pressure. The signal processing methodology employed a hybrid feature extraction approach, integrating spectral components from the Fast Fourier Transform (FFT) with time-domain statistical variables. After evaluating 33 classification algorithms, a Support Vector Machine (SVM) model demonstrated superior performance, achieving a training accuracy of 96.7% and Area Under the Curve (AUC) values exceeding 0.90 across all classes. Notably, the model achieved perfect identification (AUC = 1.0) of critical low-pressure faults (1 bar), which significantly compromise engine start-up and combustion efficiency. Validation with an independent dataset confirmed the robustness of the system, maintaining a 95% accuracy rate. These findings validate the proposed approach as a reliable, low-cost solution for condition monitoring, facilitating the integration of conventional tractors into digital maintenance ecosystems.
Authors
- Diego Terán-Pineda (ORCID: https://orcid.org/0000-0003-0899-3564)
- Cristina Castejón
- Carlos Mafla-Yépez (ORCID: https://orcid.org/0000-0003-3704-8676)
- Jorge Melo
- Paul Henándes (ORCID: https://orcid.org/0000-0003-1969-9619)
Institutions
- Association for Research and Industrial Development of Natural Resources (ES)
- Universidad Técnica del Norte (EC)
- Universidad Carlos III de Madrid (ES)
Publication Details
- Journal
- Machines
- Published
- 2026-05-01
- DOI
- https://doi.org/10.3390/machines14050505
- Primary Topic
- Machine Fault Diagnosis Techniques
- Type
- article
- Field-Weighted Citation Impact
- 0.00