Residual Mechanical Behaviour and Constitutive Modelling of 6063-T5 Aluminium Alloy Under Different Cooling Conditions

The residual mechanical properties after fire exposure form the basis for evaluating the structural performance of aluminium alloy components subjected to fire without collapse. This research investigated the impact of low cooling rates on the residual mechanical properties of 6063-T5 aluminium alloy after various cooling methods were utilized. A total of 48 tensile specimens were subjected to controlled elevated temperatures (ETs) ranging from 200 to 500 °C for 30 min soaking, followed by two cooling regimes: cooling in air (CIA) and cooling in furnace (CIF). For both CIA and CIF conditions, an increase in ETs led to a gradual increase in ductility, particularly elongation at fracture. Moreover, the effects of ETs on the fracture performance were discussed. Key mechanical parameters—namely nominal yield strength, ultimate tensile strength, elastic modulus, and strain at ultimate strength—were quantified across ETs and cooling methods, which were compared among different aluminium alloys. Empirical predictive equations were developed to capture the temperature-dependent degradation trends of mechanical properties, and a plasticity Ramberg–Osgood model was proposed and validated against test data. The metallographic microstructure of 6063-T5 aluminium alloy after different ETs revealed that the evolution of precipitate was the primary contributor to strength degradation. Finally, finite element simulations of aluminium plate girders after various ETs were conducted, which incorporated the proposed constitutive model and replicated the degradation trends observed in tensile tests. These findings provide a reliable foundation for implementing the proposed model into finite element simulations and structural assessment tools for post-fire aluminium alloy structures.