3D printing and prostheses: The current state-of-the-art and future directions

Limb difference affects millions worldwide, with prevalence expected to rise due to increasing rates of diabetes and vascular disease. Despite the need for high-quality, functional prostheses, many individuals, particularly in low- and middle-income countries, lack access to affordable, customized prostheses. 3D printing offers a promising approach to address these gaps by enabling lower-cost, highly personalized prosthetic fabrication. This narrative review examines the current state of 3D printing in prosthetics, with a focus on upper limb prostheses, socket design, and terminal attachments. Although 3D printing has been used to produce functional prostheses, particularly in non-regulated settings, clinical adoption remains limited due to concerns regarding safety, durability, and a lack of high-quality evidence. This review highlights the advantages of 3D printing, including cost-effectiveness, customization, and accessibility, while also addressing key limitations such as material performance, regulatory challenges, and insufficient clinical validation. Future research priorities include rigorous clinical trials and performance testing to establish non-inferiority compared with conventional prostheses and to support broader clinical integration.

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Publication Details

Journal
Journal of Rehabilitation and Assistive Technologies Engineering
Published
2026-05-01
DOI
https://doi.org/10.1177/20556683261448197
Primary Topic
Prosthetics and Rehabilitation Robotics
Type
article
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article

3D printing and prostheses: The current state-of-the-art and future directions

Rohit Bose, Dylan W. Beam, Goeran Fiedler, Lee E. Fisher et al.
Journal of Rehabilitation and Assistive Technologies Engineering
Prosthetics and Rehabilitation Robotics
article

3D printing and prostheses: The current state-of-the-art and future directions

Rohit Bose, Dylan W. Beam, Goeran Fiedler, Lee E. Fisher, Nathan W. Brantly, Catherine Stauffer
article en

Abstract

Limb difference affects millions worldwide, with prevalence expected to rise due to increasing rates of diabetes and vascular disease. Despite the need for high-quality, functional prostheses, many individuals, particularly in low- and middle-income countries, lack access to affordable, customized prostheses. 3D printing offers a promising approach to address these gaps by enabling lower-cost, highly personalized prosthetic fabrication. This narrative review examines the current state of 3D printing in prosthetics, with a focus on upper limb prostheses, socket design, and terminal attachments. Although 3D printing has been used to produce functional prostheses, particularly in non-regulated settings, clinical adoption remains limited due to concerns regarding safety, durability, and a lack of high-quality evidence. This review highlights the advantages of 3D printing, including cost-effectiveness, customization, and accessibility, while also addressing key limitations such as material performance, regulatory challenges, and insufficient clinical validation. Future research priorities include rigorous clinical trials and performance testing to establish non-inferiority compared with conventional prostheses and to support broader clinical integration.

Journal of Rehabilitation and Assistive Technologies EngineeringVol. 13
University of Pittsburgh (US), Center for the Neural Basis of Cognition (US), Clinton Health Access Initiative (US), Neural Signals (United States) (US), Case Western Reserve University (US)
No poverty
Openalex Percentile: Top 11%
Prosthetics and Rehabilitation Robotics
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