Laser Turning with Advanced Process Monitoring by Optical Microphone

We report on a novel approach for the monitoring of tangential laser turning with ultrashort laser pulses. By using an ultra-sonic sensor consisting of a membrane-free optical microphone, the current state of the ablation process can be analyzed, potentially enabling a real-time automated regulation. With its high sensitivity, bandwidth, and sampling rate, it is an ideal tool for process monitoring. The material ablation caused by focused femtosecond laser pulses produces distinct sound waves, which can be detected by the optical microphone. The diameter reduction of a rotating cylindrical workpiece during the laser turning process with ultrashort laser pulses results in a variation in the acoustic emissions. From this, properties like the state of the machining progress can be inferred.