A Magnetic Field-Viewing Film-Based Probe for Imaging and Quantitative Evaluation of Hidden Corrosion in Coated Ferromagnetic Conductors

Coated ferromagnetic conductors (CFCs) are widely used in the engineering field, such as transportation, petrochemicals, energy, etc. Owing to long-term exposure to harsh and corrosive environments, involving large temperature differences, cyclic loading and humidity, hidden corrosion occurring under the coatings of CFCs has been found to be one of the most critical defects posing a severe threat to the structural strength and safety of CFCs. Therefore, it is important to conduct rapid imaging and quantitative evaluation of this hidden corrosion via Non-Destructive Evaluation (NDE) techniques. A magnetic field-viewing film (MFVF) characterizes magnetic fields by displaying corresponding color shifts, offering a direct visual representation of the magnetic field intensity. In light of this, this paper proposes an MFVF-based probe composed of multiple micro-sensor units for fast imaging of hidden corrosion in CFCs. An image-processing technique based on the modified Canny algorithm is subsequently proposed for identification of corrosion opening profiles in MFVF images. Based on the identification results, an assessment of hidden corrosion parameters is conducted. It is inferred from the experimental results that the opening area, depth and volume of hidden corrosion can be quantitatively evaluated, with an average accuracy of 86.1%.