Design and Optimization of a Combined Seed Cleaning Mechanism for an Air-Suction Seed Metering Device for Small-Seed Crops with Multi-Seed Hill

To address the severe multiple-seed pickup problem during the seed-filling process of an air-suction seed metering device for small-seed crops with multiple seeds per hill, a combined seed-cleaning mechanism consisting of an upper seven-tooth seed-cleaning device and a lower seed-cleaning blade was developed based on an analysis of the causes of multiple pickup. Mathematical models of seed motion and force were established to describe the interaction between the seven-tooth seed-cleaning device and the seed population during the cleaning process. The installation position and adjustment mechanism of the device on the seed chamber housing were determined, and its tooth-profile parameters and major operating positions were theoretically analyzed. Accordingly, the design method and calculation models for the key parameters of the seven-tooth seed-cleaning device were established. A quadratic regression orthogonal rotational combination experiment was conducted using three factors affecting cleaning performance: the distance between the apex of the first tooth and the corresponding suction hole, the operating speed of the seed metering device, and the negative pressure. Regression equations were established and response surface analysis was performed. With the seed-cleaning qualification rate as the optimization objective, the optimal parameter combinations were obtained as follows: for millet, 3.36 mm, 3.59 km/h, and 1.43 kPa; for broomcorn millet, 3.49 mm, 4.22 km/h, and 2.11 kPa; and for rapeseed, 3.15 mm, 3.73 km/h, and 1.52 kPa. To reduce the influence of random error, 200 repeated bench tests were conducted for each seed type under its corresponding optimal parameter combination at operating speeds of 2.0–5.0 km/h. The seed-cleaning qualification rates for millet, broomcorn millet, and rapeseed were all above 90%, meeting the design requirements of the seed-cleaning mechanism. This study provides a theoretical basis and technical reference for seed-cleaning mechanisms for air-suction precision seed metering devices for small-seed crops with multiple seeds per hill.