Closed‐Loop Recycling of Poly(pentylene Adipate <i>‐co‐</i> Terephthalate) via Amine‐Catalyzed Methanolysis

Advancing circularity through effective chemical recycling strategies is essential for enabling the sustainable use of emerging biodegradable polyesters in film applications. In this context, poly(pentylene adipate-co-terephthalate) with a 40/60 adipate-to-terephthalate ratio (PPeAT60), a significantly stiffer and partially biobased copolyester recently reported by our team, offers improved mechanical performance and processability compared to commercial poly(butylene adipate-co-terephthalate), while providing a platform to evaluate advanced recycling approaches for film applications. This study describes depolymerization of PPeAT60 through amine-catalyzed methanolysis, followed by the repolymerization of the recovered monomers. The resulting repolymerized material exhibited a molar mass distribution, chemical structure, and thermal stability comparable to the virgin polymer, confirming the technical feasibility of the methanolysis-based recycling route. Both polymers displayed nearly identical melting, glass transition, and decomposition temperatures, crystallinity, and modulus, demonstrating full structural and mechanical reproducibility after recycling. Variations in crystallization kinetics, elongation at break, and barrier properties likely arise from trace impurities (<1%) introduced during processing acting as nucleating and stress-inducing agents. Overall, these results demonstrate that PPeAT60 retains its key properties after chemical recycling, establishing methanolysis as a promising platform for recycling of this partially biobased polymer that may be able to replace both conventional polyolefins and PBAT in flexible packaging applications.

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Publication Details

Journal
ChemSusChem
Published
2026-04-30
DOI
https://doi.org/10.1002/cssc.70664
Citations
1
Primary Topic
Polymer crystallization and properties
Type
article
Field-Weighted Citation Impact
9.09

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article

Closed‐Loop Recycling of Poly(pentylene Adipate ‐co‐ Terephthalate) via Amine‐Catalyzed Methanolysis

Brian P. Grady, Julia B. Curley, Hesham Aboukeila, John Klier et al.
1 citations
ChemSusChem
Polymer crystallization and properties
9.09
article

Closed‐Loop Recycling of Poly(pentylene Adipate ‐co‐ Terephthalate) via Amine‐Catalyzed Methanolysis

Brian P. Grady, Julia B. Curley, Hesham Aboukeila, John Klier, Henry L. Cater, Onkar Singh, Mahdi Mazaheri, Gregg T Beckham
article en
1 citations

Abstract

Advancing circularity through effective chemical recycling strategies is essential for enabling the sustainable use of emerging biodegradable polyesters in film applications. In this context, poly(pentylene adipate-co-terephthalate) with a 40/60 adipate-to-terephthalate ratio (PPeAT60), a significantly stiffer and partially biobased copolyester recently reported by our team, offers improved mechanical performance and processability compared to commercial poly(butylene adipate-co-terephthalate), while providing a platform to evaluate advanced recycling approaches for film applications. This study describes depolymerization of PPeAT60 through amine-catalyzed methanolysis, followed by the repolymerization of the recovered monomers. The resulting repolymerized material exhibited a molar mass distribution, chemical structure, and thermal stability comparable to the virgin polymer, confirming the technical feasibility of the methanolysis-based recycling route. Both polymers displayed nearly identical melting, glass transition, and decomposition temperatures, crystallinity, and modulus, demonstrating full structural and mechanical reproducibility after recycling. Variations in crystallization kinetics, elongation at break, and barrier properties likely arise from trace impurities (<1%) introduced during processing acting as nucleating and stress-inducing agents. Overall, these results demonstrate that PPeAT60 retains its key properties after chemical recycling, establishing methanolysis as a promising platform for recycling of this partially biobased polymer that may be able to replace both conventional polyolefins and PBAT in flexible packaging applications.

ChemSusChemVol. 19(9)
National Laboratory of the Rockies (US), University of Oklahoma (US)
National Science Foundation, U.S. Department of Energy
Openalex Percentile: Top 2%
Polymer crystallization and properties
9.09
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