Numerical Study of a Swirled-Type Injector for Direct-Injection Hydrogen Engines

The use of hydrogen direct injection (DI) plays a crucial role in decarbonizing internal combustion engine (ICE) technology. However, a suitable characterization of the injection process is required to control the mixture preparation before combustion, especially in the case of late injection timing. CFD modeling represents a useful tool to support experiments in addressing this goal. This study presents a numerical investigation of hydrogen DI using a swirled-type injector, seated in a constant-volume vessel. First, the selected numerical setup is validated against optical measurements of the jet penetration, demonstrating the reliability of the approach. Then, the analysis compares swirling and non-swirling configurations under different nozzle pressure ratios (nPRs) to evaluate the interaction between swirl-induced mixing and under-expanded jet structures. Results show that at lower nPR, swirl significantly alters the momentum distribution, reducing axial penetration. Instead, at higher nPR, where the H2 jets exhibit strong shock structures, the effects of swirl become negligible, with penetration and plume morphology nearly identical to non-swirling conditions. Analysis of the scalar dissipation rate showed the presence of a redistribution of mixing characteristics at low nPR due to swirl, while shock structures dominate at high nPR. This could have a significant impact on combustion and NOx emissions in ICE operated with late injection strategies, where lower nPR are found.