Expanded Perlite as a Sustainable Building Material: A Systematic Review of Properties and Performance

The construction sector contributes approximately 40% of global energy-related CO2 emissions, necessitating the development of low-carbon and high-performance sustainable building materials. The lightweight volcanic glass known as expanded perlite is an excellent candidate due to its pozzolanic reactivity, thermal insulation, and self-compacting properties. The literature review presented here is based on 100 articles (1985–2024) and examines the mechanical, thermal, durability, and sustainability aspects of this material. According to the literature, the incorporation of expanded perlite significantly reduces thermal conductivity, from 1.81 W/m·K in conventional concrete to 0.69 W/m·K and further to 0.034–0.06 W/m·K in insulation-oriented mixes. In addition, ground perlite exhibits enhanced pozzolanic reactivity, yielding up to 50% higher compressive strength at a 35% replacement rate. When added to self-consolidating concrete, perlite at 220–260 kg/m3 makes mixes more durable by reducing permeability, carbonation, and chloride-ion migration. However, higher perlite replacement levels adversely affect mechanical performance, with early-age compressive strength decreasing by more than 60% when cement replacement exceeds 30%. The appropriate percentage of perlite depends on the desired outcome. A content of 20% is ideal for balancing strength and durability, while higher levels up to 50% improve insulation and reduce density (25–400 kg/m3). Overall, expanded perlite demonstrates strong potential to enhance durability, reduce permeability, and improve sulfate resistance, positioning it as a viable material for low-carbon construction systems.