RSM-Based Modelling and Optimization of the Synergistic Effects of Waste Tyre Metal Fibre on the Electrical Resistivity and Mechanical Properties of Asphalt Mixes

The disposal of waste tyres presents a significant environmental challenge, necessitating sustainable, high-value recycling solutions. This study explores the incorporation of waste tyre metal fibre (WTMF) into hot mix asphalt (HMA) to enhance mechanical performance while reducing its electrical resistivity as well as the landfill burden. The primary goal of this research is to apply response surface methodology (RSM) to experimental data for modelling and optimizing WTMF-modified HMA mixes by capturing the coupled effects of fibre reinforcement and binder content on mechanical and functional performance. The microstructural characteristics of WTMF were examined using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD). WTMF-modified mixes containing five WTMF dosages (from 0% to 1.50%) and bitumen contents from 4% to 6% were prepared and tested in the laboratory. The resulting dataset was used for RSM modelling, with WTMF and bitumen contents as input factors and Marshall stability, flow, porosity, and electrical resistivity as response variables. The central composite design (CCD) technique was employed to quantify interaction effects and to identify statistically significant trends. The developed models were validated using statistical indicators, and optimal mixture compositions were determined and experimentally verified. Microstructural analysis revealed WTMF’s irregular, rough surface with microcracks and pits, aiding crack-bridging and stress transfer. RSM results indicated 0.71% WTMF and 5.1% bitumen as an optimal combination of factors. Furthermore, high R2 (>0.80) and adequate precision (>4.0) values from analysis of variance (ANOVA) underscore the significance of the proposed models, revealing a robust correlation between experimental and predicted data. This study demonstrated WTMF’s potential to be used in conventional HMA mixes, offering a sustainable recycling pathway for waste tyres.