Analytical Models for Load and Warping in Kinematic Bending With Partial Heating of Profiles With Arbitrary Asymmetric Cross Section

Abstract The difference between the position of the load axis and the shear center leads to warping in asymmetric bending of profiles. In a previous study, partial heating during bending was proposed to reduce warping. This work did prove the reduction of warping for an L-shaped cross section using experimental and numerical data and an analytical model for the description of the bending moment and profile warping was created. However, the analytical model was not able to describe the movement of the shear center position and was restricted to the description of L-profiles. The present work generalizes the previous analytical model to describe the movement of the shear center position due to the heating strategy for any cross section. Additionally, descriptions for strain-free fiber, force calculation, and warping have been adjusted to achieve high accuracy when modeling arbitrary profile cross sections. The analysis is carried out on the example of L- and U-shaped profiles consisting of S500MC fine grain steel. Using the adjusted model, the error in the prediction of bending load has been reduced from 30% to 4% and for warping the error changes from 46% to 6%. The reason for the deviation can be attributed to less simplified force and strain-free fiber calculations as well as a simplification approach of bending angle by linearization. A formulation for the shear center movement has been successfully implemented, showing that the shear center moves in the direction of the load axis with the analyzed partial heating strategies.

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Publication Details

Journal
Journal of Manufacturing Science and Engineering
Published
2026-04-27
DOI
https://doi.org/10.1115/1.4071763
Primary Topic
Laser and Thermal Forming Techniques
Type
article
Field-Weighted Citation Impact
0.00

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article

Analytical Models for Load and Warping in Kinematic Bending With Partial Heating of Profiles With Arbitrary Asymmetric Cross Section

A. Erman Tekkaya, Eike Hoffmann, Robin Gitschel
Journal of Manufacturing Science and Engineering
Laser and Thermal Forming Techniques
article

Analytical Models for Load and Warping in Kinematic Bending With Partial Heating of Profiles With Arbitrary Asymmetric Cross Section

A. Erman Tekkaya, Eike Hoffmann, Robin Gitschel
article en

Abstract

Abstract The difference between the position of the load axis and the shear center leads to warping in asymmetric bending of profiles. In a previous study, partial heating during bending was proposed to reduce warping. This work did prove the reduction of warping for an L-shaped cross section using experimental and numerical data and an analytical model for the description of the bending moment and profile warping was created. However, the analytical model was not able to describe the movement of the shear center position and was restricted to the description of L-profiles. The present work generalizes the previous analytical model to describe the movement of the shear center position due to the heating strategy for any cross section. Additionally, descriptions for strain-free fiber, force calculation, and warping have been adjusted to achieve high accuracy when modeling arbitrary profile cross sections. The analysis is carried out on the example of L- and U-shaped profiles consisting of S500MC fine grain steel. Using the adjusted model, the error in the prediction of bending load has been reduced from 30% to 4% and for warping the error changes from 46% to 6%. The reason for the deviation can be attributed to less simplified force and strain-free fiber calculations as well as a simplification approach of bending angle by linearization. A formulation for the shear center movement has been successfully implemented, showing that the shear center moves in the direction of the load axis with the analyzed partial heating strategies.

Journal of Manufacturing Science and EngineeringVol. 148(7)
TU Dortmund University (DE)
Deutsche Forschungsgemeinschaft
Openalex Percentile: Top 13%
Laser and Thermal Forming Techniques
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Analytical Models for Load and Warping in Kinematic Bending With Partial Heating of Profiles With Arbitrary Asymmetric Cross Section — A. Erman Tekkaya, Eike Hoffmann, et al. · Journal of Manufacturing Science and Engineering (2026) | TGRS Research Map | TGRS